• Title/Summary/Keyword: Tribology design

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Optimum Design of the Screw extruder using Thermo-mechanical Analysis

  • Cho, Seung-Hyun;Kim, Chung-Kyun
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.28-33
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    • 2001
  • Screw conveyors are used extensively in industrial for conveying and elevating materials. Despite their apparent simplicity, the mechanics of the conveying action is very complex. so many engineers depend on experiential data. Capacities of screw are pumping, steady flow of polymer melts, steady volumetric throughput etc. they are affected by geometry of screw, heat flux, pressure on inside barrel, rotating velocity, friction coefficient at screw surface etc. by computation volumetric efficiency increases as rotating velocity increases and decreases as friction coefficient increases. also it decreases with short pitch length. and double flight screw is more effective than single flight screw. The temperature of polymer melts by heating pad and injection pressure play a very important role in the injection molding machine. so in this paper we analyze thermal distortion and stress of screw includes pressure and temperature distributions by finite element analysis to understand what design factors influence on volumetric throughput efficiency of the screw and thermo-mechanical characteristics of screw.

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An Inflence of Inlet Pressure in the Design of Sector-Shaped Pad Thrust Bearings (부채꼴형 추력베어링의 설계에 있어서 선단압력의 영향)

  • 김종수;김경웅
    • Tribology and Lubricants
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    • v.10 no.4
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    • pp.33-42
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    • 1994
  • An influence of inlet pressure on the performance of sector-shaped pad thrust bearings is investigated theoretically. The optimum conditions of film thickness or the optimum positions of pivot are found through the evaluation of load capacity for all available conditions of film thickness, under the operating conditions which the thermal and pad deformation effects can be neglected. The bearing performance including the inlet pressure effects is obtained for a wide operating ranges that inertia parameter(Re$^{*}$) is up to unity, and for the various cases of pad extent angle (number of pad) and the three cases of the angle between pads. The results show that the inlet pressure has a large influence on the performance of sector-shaped pad thrust bearings. In the design of sector-shaped pad bearings, due to the inlet pressure, the optimum number of pad is varied with the operating speed and the angle between pads, and the optimum position of pivot is located toward the leading edge along with the operating speed increases.

Feasibility Study on Design of Thrust Bearing for Micro Gas Turbine Generator (초소형 가스 터빈 제너레이터용 스러스트 베어링의 설계 및 타당성에 관한 연구)

  • 이용복;곽현덕;김창호;장건희
    • Tribology and Lubricants
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    • v.17 no.6
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    • pp.467-475
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    • 2001
  • Feasibility study of gas-lubricated bearing in micro gas turbine was performed. Based on Reynolds equation, finite difference method with coupled boundary was developed to analyze bearing characteristics, such as load capacity, mass flow rates and stiffness. By the bearing force and mass flow rates analysis with the variation of supply pressure, bearing clearance and capillary radius, acceptable range of design parameters were suggested in terms of load capacity and stiffness of bearings. Additionally, coupled boundary effect on pressure distribution was investigated and it is stated that coupling could reduce an excitation force due to narrow pressure distribution.

A Study on Thermal Stress Analysis of Motorcycle Disk Brake (모터싸이클 브레이크 디스크의 열응력 해석에 관한 연구)

  • Ryu, Mi-Ra;Moon, Sung-Dong;Park, Heung-Sik
    • Tribology and Lubricants
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    • v.24 no.6
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    • pp.308-314
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    • 2008
  • The thermal stress have an effect on the frictional factor such as applied load, sliding speed, sliding distance and number of ventilated disk hole. However, it is difficult to know the mutual relation of these factors on thermal stress of motorcycle break disk. For this, temperature of motorcycle break disk is measured using a disk-on-pad type friction tester with full factorial design containing above 4 elements. and the thermal stress analysis of it was carried out using with ANSYS workbench. From this study, the result was shown that the regression equation which have a trust rate of 95% for thermal stress presumption of motorcycle break disk with frictional factor was composed. It is possible to apply for another automobile parts.

Manufacturing Parameters Affecting Physical Properties and Tribological Behavior of Brake Linings (마찰재의 물성 및 트라이볼로지 특성에 영향을 미치는 주요 성형인자)

  • Kim, Seong-Jin;Kim, Kwang-Seok;Jang, Ho
    • Tribology and Lubricants
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    • v.18 no.2
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    • pp.127-132
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    • 2002
  • The Taguchi method, a robust experimental design, was used to optimize manufacturing parameters of a brake lining during hot pressing and heat treatment. A friction material containing 15 ingredients was employed fur this experiment and friction and wear tests were carried out by using a pad-on-disk type tribotester. Sixteen brake linings with different manufacturing conditions were examined according to a parameter design. From the results of the signal-to-noise (S/N) ratio and the analysis of variance (ANOVA), the cause and effect of the manufacturing parameters on physical properties (hardness and porosity) and friction and wear characteristics of brake linings was obtained.

A Study on the Performances of Hydrodynamic Air Lubricated Thrust Bearings of Several Types (여러가지 형식의 동압 공기 윤활 스러스트 베어링의 성능에 대한 연구)

  • Kang, Ji-Hoon;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.18 no.5
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    • pp.364-370
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    • 2002
  • In this paper, numerical analyses were undertaken to calculate the static and dynamic performances of step-pocket, inward pumping spiral grooved, outward pumping spiral grooved and herringbone grooved bearings. For each bearing, optimal values for various design parameters were obtained to maximize the load capacity and the stiffness and bearing performances were calculated. The optimized performances of these bearings were compared to conclude that the performance of step-pocket bearing is better than the other bearings.

Numerical Study on The Injection-Compression Molding Characteristic of High Viscosity Plastic Fluids (고점도 유동장이 사출-압축 성형에 미치는 영향)

  • Park, Gyun-Myoung;Kim, Chung-Kyun
    • Tribology and Lubricants
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    • v.18 no.5
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    • pp.345-350
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    • 2002
  • Recently, as the development of manufacturing technique on SMC(sheet molding compound), various numerical and experimental approaches to injection and compression molding have been investigated. Injection and compression molding, however, has so various cases with complicated boundary condition that it is difficult to analyze mold characteristics precisely. In addition, since a slight change in process variables can significantly change the resulting mold thickness, a proper design is important to compression molding process. Therefore, in this study, the effects of various parameters on compression molding process have been investigated using FEM(finite element method) to formulate the melt front advancement during the mold filling process. To verify the results of present analysis, they are compared with those of reference. The results show a strong effect of initial charge volume, injection time and pressure as a result of variations in the rectangular charge shape.

Design of Air Turbine and Air Bearing for Dental Handpiece

  • Hwang, Pyung;Park, Sang-Shin;Sohn, Jeong-L.;Kwon, Seong-In;Kim, Do-Hyung;Kim, Woo-Seok
    • Tribology and Lubricants
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    • v.23 no.5
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    • pp.240-247
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    • 2007
  • The design process of the dental handpiece is described. The parameters of the high speed air turbine are estimated. The effect of supply hole on the stiffuess and damping of the air bearing for handpiece is studied numerically. The Reynolds equation is solved by using the divergence formulation and the perturbation method. The test rig is built and the test procedure is developed for the turbine rotational speed measurement by using Fourier transform of noise generated by the turbine during steady operation.

Effects of Process Parameters on the Wear Behavior of Thermally Sprayed Ni-based Hard Coatings (니켈기 경질 용사코팅의 마모거동에 미치는 공정조건의 영향)

  • Kim, Kyun-Tak;Kim, Yeong-Sik
    • Tribology and Lubricants
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    • v.26 no.3
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    • pp.157-161
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    • 2010
  • This study investigated the effects of spray parameters on wear behavior of the Ni-based hard coatings fabricated by thermal spray process. The experiment was designed by an orthogonal array, the Ni-based hard coatings were fabricated according to this experimental design. The wear test was performed on these coatings using ball-on-disk wear tester. The ANOVA was used to analyze the effects of spray parameters on the wear rate of these coatings, as a result, oxygen gas flow and acetylene gas flow were determined as main factors effected on the wear rate. The effects of these two factors on wear behavior were observed by using SEM and EDX.

Analysis of Response of Floating Ring for High Pressure Floating Ring Seal in Turbo Pump (고압 터보 펌프 후로팅 링 실의 후로팅 링 거동 해석)

  • Ha, Tae-Woong
    • Tribology and Lubricants
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    • v.21 no.3
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    • pp.122-129
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    • 2005
  • The floating ring seal has the ability of minimizing clearance without rubbing phenomenon. However, the seal ring can be unstable due to extremely high lock-up eccentricity ratio arisen from the poor design of height and surface finish of the ring. The exact prediction of the lock-up position of the floating ring is necessary to design the floating ring properly. The governing equations are developed and solved numerically. The test facility for the measurement of the boundary-lubrication-friction coefficient of the ring‘s surface has been established. Based on the results of analysis, the geometric conditions of the floating ring seal are suggested for operating at a low lock-up eccentricity ratio.