• Title/Summary/Keyword: Tribology, Interface

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Torque Measurement and Tribological Characteristics of the Cam/Tappet System in an I.C. Engine (엔진 캠/태핏 시스템의 토크 측정과 마찰$cdot$마멸 특성에 관한 연구)

  • 여창동;김대은;윤정의
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.04a
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    • pp.19-24
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    • 1997
  • The operating torque and tribological characteristics of the cam/tappet system in an I.C. engine have an important effect on engine efficiency. In this paper, we measured the torque of cam/tappet system with respect to the oil temperature and camshaft speed to characterize the tribological behavior. Also, accelerated test was performed to analyze the wear characteristics of cam/tappet interface. The torque of the cam/tappet system decreased with respect to camshaft speed and was not significantly affected by the oil temperature. The results of accelerated test showed that the running-in wear occurred during the tests and the center of the tappet was mainly damaged by the rolling and sliding friction.

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Analysis for Lubrication of the Piston Ring Considering Oil Transport-Examples (오일이송을 고려한 피스톤 링의 윤활 해석-예제)

  • 이재선;한동철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.358-364
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    • 1998
  • Lubricational characteristics at the interface between the piston ring and the cylinder liner are considered in this paper. To verify that surface shape and operating conditions of the engine can affect the state of lubrication, the changes of the minimum film thickness and friction force are calculated with various conditions. Oil starvation and open-end boundary condition are used to determine computational boundaries as reported on previous paper for lubrication analysis for the piston ring. From this analysis, it can be found that lubricational characteristics are seriously affected by degree of oil starvation, surface shape and operating conditions.

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Thermal Stress Characteristics of a Disk Pad in High-Speed Trains (고속 전철에서 디스크 패드의 열응력 특성에 관한 연구)

  • 김청균;조승현
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.10a
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    • pp.245-255
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    • 1997
  • The thermal characteristics of a disk such as temperature distribution, thermal behaviours and thermal stress during a braking operation has been analyzed for a high-speed train using the finite element method. The maximum stress for a pad loaded against a disk was occurred at the trailing and leading edges of the disk pad at the underlayer-backplate interface. The FEM results indictate that the thermal characterisics of the spot type pad shows good performance compared with those of the flat type pad. Thus, the spot type pad in brake system may be recommended for the high-speed train system.

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Tribological Properties of Carbonaceous Ingredients such as Natural Graphite, Artificial Graphite, and Cokes in Automotive Brake Friction Materials

  • Kim, Yoon-Jun;Lee, Kang-Sun;Park, Sung-Bin;Jang, Ho
    • KSTLE International Journal
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    • v.10 no.1_2
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    • pp.43-47
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    • 2009
  • Influences of carbonaceous ingredient as a solid lubricant in automotive friction materials on friction properties were studied. Three types of carbonaceous ingredients such as natural graphite, artificial graphite, and cokes were mixed using a constrained mixture design. A 1/5 scale brake dynamometer was used to obtain tribological properties. Results showed that cokes substantially increased the friction coefficient, and natural graphite effectively reduced stick-slip phenomena. This significant difference was attributed to the formation of the friction film on the brake pad which was shown to be strongly dependent on the graphite types. The different crystal structures of the carbonaceous solid lubricants played a significant role in the formation of friction film at the interface.

Characteristics of micro-dimple formed on polyoxymethylene surface by Nd:YAG laser texturing technique (Nd:YAG 레이저를 이용한 polyoxymethylene 표면의 마이크로 딤플가공 및 특성에 관한 연구)

  • Cho, Min-Haeng;Lee, Jae-Bong;Lee, Seong-Hyuk;Kim, Joo-Han
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.193-197
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    • 2008
  • Array of micro-dimple on polyoxymethylene (POM) surface was fabricated using Q-switched Nd:YAG laser and its characteristics were studied in terms of heat affected zone (HAZ), dimple geometry, and the effect of specimen surface roughness. Process parameters such as lamp current, process time, and the stream of air in order to minimize HAZ and flow of molten polymer into cavity were extensively studied in this work. Dimple geometry was further investigated by 3-D optical microscopy to provide deep insight into morphological analysis near the dimples. This paper also presents the applicapability of micro-dimples in polymeric tribological system, such as a thrust bearing. Micro-dimples were expected to provide low coefficient of friction and enhanced lubricity at the sliding interface.

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The research on wear simulation between wheel and rail at inclined of Korea High Speed Railway (경사선로에서의 차륜과 레일간 상호작용에 따른 마모 현상 연구)

  • Moon Tai-Seon;Seo Bo-Pil;Choi Jeung-Hum;Han Dong-Chul
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.112-117
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    • 2003
  • The purpose of this work is to general approach to numerically simulating wear in rolling and sliding contact area between wheel and rail interface based on the analysis of dynamics with general MBS package. A simulation scheme is developed that calculates the wear at a detailed level. The estimation of material removal follows Archard's wear equation which states that the reduction of volume is linearly proportional to the sliding distance, the normal applied load and the wear coefficient and inverse proportional to hardness. The main research application is the wheel-rail contact of Korea High Speed Railway.

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Fluid-Structure Interaction Modeling and Simulation of CMP Process for Semiconductor Manufacturing

  • Sung, In-Ha;Yang, Woo-Yul;Kwark, Ha-Slomi;Yeo, Chang-Dong
    • Transactions of the Society of Information Storage Systems
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    • v.7 no.2
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    • pp.60-64
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    • 2011
  • Chemical mechanical planarization is one of the core processes in fabrication of semiconductors, which are increasingly used for information storage devices like solid state drives. For higher data capacity in storage devices, CMP process is required to show ultimate precision and accuracy. In this work, 2-dimensional finite element models were developed to investigate the effects of the slurry particle impact on microscratch generation and the phenomena generated at pad-particle-wafer contact interface. The results revealed that no plastic deformation and corresponding material removal could be generated by simple impact of slurry particles under real CMP conditions. From the results of finite element simulations, it could be concluded that the pad-particle mixture formed in CMP process would be one of major factors leading to microscratch generation.

Sliding Wear Characteristics of High Speed Steel by Powder Metallurgy under several Testing Temperature (분말고속도공구강의 작동온도에 따른 미끄럼마모특성해석)

  • 이한영;노정균;배종수;김용진
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.135-140
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    • 2001
  • In metal cutting at the tool-chip interface, friction generates considerable amount of heat. Thus, tile .knowledge of wear properties or the cutting tool material in high temperature has been known as one of tile important factors in need of clarification. The authors presented the wear properties of 5%V-5%Co-1%Nb high speed steel, fabricated by powder metallurgy, in room temperature in a previous article. The objective of this paper is to clarify tile effects of temperature ell its wear properties. Wear tests in sliding conditions under various temperatures have been conducted. The results indicate that tile wear properties of tile tool material in high temperature as well as in room temperature are excellent. It may be deduced that the oxide layer formed on the vol-n surface at high temperature is stable enough to prevent wear due to tile high temperature strength of its matrix.

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Effect of Sliding Speed on Wear Characteristics of Polyurethane Seal (미끄럼 속도 변화에 따른 폴리우레탄 씰의 마모 특성)

  • Kim, Hansol;Jeon, Hong Gyu;Chung, Koo-Hyun
    • Tribology and Lubricants
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    • v.34 no.2
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    • pp.49-54
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    • 2018
  • Hydraulic reciprocating seal has been widely used to prevent fluid leakage in hydraulic systems. Also, hydraulic reciprocating seal plays a significant role to provide lubricant film at contacting interface to minimize tribological problems due to sliding with counter material. To predict lifetime of hydraulic reciprocating seal, quantitative understanding of wear characteristics with respect to operating conditions such as normal force and sliding speed is needed. In this work, effect of sliding speed on wear of polyurethane (PU) hydraulic reciprocating seal were experimentally investigated using a pin-on-disk tribo-tester. The wear characteristics of PU specimens were quantitatively determined by comparing the confocal microscope data before and after test. It was found that the wear rate of PU specimens decreased from $4.9{\times}10^{-11}mm^3$ to $1.1{\times}10^{-11}mm^3/Nm$ as sliding speed increased from 120 mm/s to 940 mm/s. Also, it was observed that the friction decreased slightly as the sliding speed increased. Improvement of lubrication state with increasing sliding speed was likely to be responsible for this enhanced friction and wear characteristics. This result also suggests that decrease in sliding distance between PU elastomer and counter materials at lower sliding speed is preferred. Furthermore, the quantitative assessment of wear characteristics of PU specimen may be useful in prediction of lifetime of PU hydraulic reciprocating seal if the allowed degree of wear for failure of the seal is provided.

Dry Friction Characteristics of Bulk Amorphous Thermal Spray Coating and Amorphous Metallic Matrix Composites (벌크 비정질 용사코팅과 비정질 기지 복합재료의 건조 마찰특성)

  • Jang, Beomtaek;Yi, Seonghoon
    • Tribology and Lubricants
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    • v.30 no.2
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    • pp.108-115
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    • 2014
  • The friction behaviors of bulk amorphous thermal spray coating (BAC) and second phase-reinforced composite coatings using a high velocity oxy-fuel spraying process were investigated using a ball-on-disk test rig that slides against a ceramic ball in an atmospheric environment. The surface temperatures were measured using an infrared thermometer installed 50 mm from the contact surface. The crystallinities of the coating layers were determined using X-ray diffraction. The morphologies of the coating layers and worn surfaces were observed using a scanning electron microscope and energy-dispersive spectroscopy. The results show that the friction behavior of the monolithic amorphous coating was sensitive to the testing conditions. Under lower than normal loads, a low and stable friction coefficient of about 0.1 was observed, whereas under a higher relative load, a high and unstable friction coefficient of greater than 0.3 was obtained with an instant temperature increase. For the composite coatings, a sudden increase in friction coefficient did not occur, i.e., the transition region did not exist and during the friction test, a gradual increase occurred only after a significant delay. The BAC morphology observations indicate that viscous plastic flow was generated with low loads, but severe surface damage (i.e., tearing) occurred at high loads. For composite coatings, a relatively smooth surface was observed on the worn surface for all applied loads.