• Title/Summary/Keyword: Trial And Error Method

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Model-based Design and Performance Analysis of Main Control Valve of Flap Control System (플랩제어시스템 주제어밸브의 모델기반 설계 및 성능해석)

  • Cho, Hyunjun;Ahn, Manjin;Joo, Choonshik
    • Journal of Aerospace System Engineering
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    • v.13 no.4
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    • pp.50-59
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    • 2019
  • The design of the main control valve, which is the main component of the flap control system, was based on actual manufacturing experience on the basis of trial and error method. In this paper, a model-based part design method is proosed. The flap control system consists of a main control valve, fail-safe valve, solenoid valve, LVDT and force motor. The main control valve consists mainly of a spool and slot. The important design parameters of the main control valve are the slot width, overlap and clearance. AMESim is linked to the model and it analyzes the flow path of the main control valve. Applying the proposed design procedure, it was confirmed that the required performance was satisfied within the allowable machining error range.

Quantitative Analysis of a Steel Billet Surface Flaw Detection System by Means of a Finite Element Method

  • Bae, Sungwoo;Lee, Hongyeob
    • Journal of Electrical Engineering and Technology
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    • v.11 no.6
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    • pp.1729-1734
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    • 2016
  • The surface inspection of a steel billet is a common practice in the steel manufacturing process prior to hot rolling to produce steel wire for tire cord. This billet surface inspection is an important process because flaws on the surface may cause major failures during the product manufacturing phase. This paper presents a computer simulation based on a finite element method for a magnetic flaw detector with a function of the current intensity, the number of coil turns, and the billet proceeding speed during the production phase based on the typical condition of conventional apparatus. Based on the simulation result, the magnitude of the electromagnetic field on the surface diminished with distance from the electromagnet. In addition, the increased current intensity and the increased number of coil turns actually induced a stronger electromagnetic field on the billet surface. On the other hand, the proceeding speed of a billet in its production line had no significant effects. The result in this study may assist to reduce trial and error and to minimize the opportunity costs during the optimization process by applying the findings of this study into the operation condition in the steel billet production line.

The Optimization of Injection Molding System Using Axiomatic Approach (공리적 개념을 적용한 사출성형 시스템의 최적설계)

  • Kim, Jong-Hun;Lee, Jong-Soo;Cha, Sung-Woon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.6
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    • pp.1020-1027
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    • 2003
  • A traditional mold design has been conducted by an experience-based trial and error, whereby the mold designer would decide the gate locations and processing conditions based on the caring characteristics and its functional requirements. The paper suggests an optimal gate location and processing conditions in the injection molding using a global search method referred to as micro genetic algorithm( ${\mu}$ GA). ${\mu}$ GA yields the optimal solution with a small size of population without respect to design variables for saving time that is needed to calculate the fitness of many individuals. Due to the reason, the paper uses a commercial analysis package of injection molding(CAPA) to analysis a state of flux. In addition to that, axiomatic approach .is applied in the beginning of design. It is a useful method to draw a well-organized and reasonable idea to handle a problem.

Modeling of Metal Cutting Using Finite Element Method (유한요소법을 이용한 금속절삭의 모델링)

  • 김경우;김동현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1799-1802
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    • 2003
  • The commercial success of a new product is influenced by the time to market. Shorter product leadtimes are of importance in a competitive market. This can be achieved only if the product development process can be realized in a relatively small time period. New cutting inserts are developed by a time consuming trial and error process guided by empirical knowledge of the mechanical cutting process. The effect of previous cutting on chip formation and the surface residual stresses has been studied. The chip formation is not affected much. There is only a minor influence from the residual stress on the surface from tile first cutting on the second pass chip formation. Thus, it is deemed to be sufficient to simulate only the first pass. The influence of the cutting speed and feed on the residual stresses has been computed and verified by the experiments. It is shown that the state of residual stresses in the workpiece increases with the cutting speed. This paper presents experimental results which can be used for evaluating computational models to assure robust solutions. The general finite element code ABAQUS/Standard has been used in the simulations. A quasi-static simulation with adiabatic heating was performed. The path for separating the chip from the workpiece is predetermined. The agreement between measurements and calculation is good considering the simplifications introduced.

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Three-Dimensional Insulation Design Algorithm Using NURB Surface and Its Application (NURB곡면을 이용한 3차원 절연설계 알고리즘과 그 응용)

  • Lee, B.Y.;Myung, S.H.;Han, I.S.;Park, J.K.;Kim, E.S.;Min, S.W.;Shin, Y.J.
    • Proceedings of the KIEE Conference
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    • 1997.07e
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    • pp.1684-1687
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    • 1997
  • In this paper, a three-dimensional algorithm for the insulation design of the high-voltage equipment is presented. In general, the insulation design consists of two steps. They are electric field calculation and correction of the shape to be designed. In the proposed algorithm, the combination method of charge simulation and surface charge simulation is used to calculate the three-dimensional electric fields. As for the correction of the shape, indirect control provided by rational B-spline is more useful than direct control. The use of rational B-spline reduces in the number of design variables and garrantees the smooth curvature of the designed shape. The proposed algorithm is applied to the design of the shape of the shield ring which has been designed by the method of trial and error.

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Development of a Transient Groundwater Flow Model in Pyoseon Watershed of Jeju Island: Use of a Convolution Method (컨벌루션 기법을 이용한 제주도 표선유역 부정류 지하수 흐름 모델 개발)

  • Kim, Seung-Gu;Koo, Min-Ho;Chung, Il-Moon
    • Journal of Environmental Science International
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    • v.24 no.4
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    • pp.481-494
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    • 2015
  • Groundwater level hydrographs from observation wells in Jeju island clearly illustrate distinctive features of recharge showing the time-delaying and dispersive process, mainly affected by the thickness and hydrogeologic properties of the unsaturated zone. Most groundwater flow models have limitations on delineating temporal variation of recharge, although it is a major component of the groundwater flow system. Recently, a convolution model was suggested as a mathematical technique to generate time series of recharge that incorporated the time-delaying and dispersive process. A groundwater flow model was developed to simulate transient groundwater level fluctuations in Pyoseon area of Jeju island. The model used the convolution technique to simulate temporal variations of groundwater levels. By making a series of trial-and-error adjustments, transient model calibration was conducted for various input parameters of both the groundwater flow model and the convolution model. The calibrated model could simulate water level fluctuations closely coinciding with measurements from 8 observation wells in the model area. Consequently, it is expected that, in transient groundwater flow models, the convolution technique can be effectively used to generate a time series of recharge.

Control of Hydraulic Excavator Using Self Tuning Fuzzy Sliding Mode Control (자기 동조형 퍼지 슬라이딩 모드 제어를 이용한 유압 굴삭기의 제어)

  • Kim Dongsik;Kim Dongwon;Park Gwi-Tae;Seo Sam-Jun
    • Journal of Institute of Control, Robotics and Systems
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    • v.11 no.2
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    • pp.160-166
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    • 2005
  • In this paper, to overcome drawbacks of FLC a self tuning fuzzy sliding mode controller is proposed, which controls the position of excavator's attachment, which can be regarded as an ill-defined system. It is reported that fuzzy logic theory is especially useful in the control of ill-defined system. It is important in the design of a FLC to derive control rules in which the system's dynamic characteristics are taken into account. Control rules are usually established using trial and error methods. However, in the case where the dynamic characteristics vary with operating conditions, as in the operation of excavator attachment, it is difficult to find out control rules in which all the working condition parameters are considered. Experiments are carried out on a test bed which is built around a commercial Hyundai HX-60W hydraulic excavator. The experimental results show that both alleviation of chattering and performance are achieved. Fuzzy rules are easily obtained by using the proposed method and good performance in the following the desired trajectory is achieved. In summary, the proposed controller is very effective control method for the position control of the excavator's attachment.

Optimal Design of Ladder Type SAW Filters (사다리형 SAW 필터의 최적 설계)

  • 노용래
    • The Journal of the Acoustical Society of Korea
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    • v.18 no.1
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    • pp.16-24
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    • 1999
  • Design of SAW ladder filters has been performed by a rather trial and error method, that is, by modifying the design variables step by step until designed performance of the filter satisfies given specifications. In this work, optimal design method has been developed that automatically determines the detailed pattern of the SAW ladder filter to meet the specification once desired performance is given. As a first step for the development, the analysis tool for the SAW ladder filter has been produced by means of the Smith equivalent circuit analysis technique, and its validity has been verified through comparison of its calculation result with experimental data. With the analysis tool, we have investigated the performance variation of the filter with the change of its design factors, and the result has led to the optimal design algorithm. Validity and efficiency of the algorithm has been checked through test design of several SAW ladder filter samples on the market.

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A Study on Design Parameters of Dual Mass Flywheel System (Dual Mass Flywheel 시스템의 설계 파라미터에 관한 연구)

  • 송준혁;홍동표;양성모
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.1
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    • pp.90-98
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    • 1998
  • A Dual Mass Flywheel(D.M.F.) system is an evolution to the reduction of torsional vibration and impact noise occurring in powertrain when a vehicle is either moving or idling. The D.M.F. system has two flywh-eels, which is different from the conventional clutch system. One section belongs to the mass moment of in-ertia of the engine-side. The other section increases the mass moment of inertia of the transmission-side. These two masses are connected via a spring/damping system. This reduces the speed at which the dreaded resonance occurs to below idle speed. Since 1984m D.M.F. system has been developed. However, the processes of development of D.M.F. system don't have any difference from the trial and error method of conventional clutch system. This paper present the method for systematical design of D.M.F. system with dimensionless design varia-bles of D.M.F. system, mass ratio between two flywheels, natural frequency rate of two flywheels, and visc-osity coefficient. And expermental results are used to prove these theoretical results.

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Flow Analysis of Simulation Nuclear Fuel Loaded in the HANARO Flow Simulation Test Facility (하나로 유동모의 시험장치에 설치되는 모의 핵연료 유동해석)

  • Park Yong-Chul;Cho Yeong-Garp;Wu Jong-Sub
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.43-46
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    • 2002
  • The HANARO, multi-purpose research reactor, 30 MWth open-tank-in-pool type, is under 24 MWth of power operation since it reached to the initial critical in February, 1995. Many useful experiments should be safely performed to activate the utilization of the HANARO, but there is a radioactive risk of using the HANARO. To reduce the risk, a test facility, which is not reacted by nuclear fuel, is being developed to simulate similar flow characteristics with the HANARO. This paper describes the computational flow analysis to determine each shape of simulating fuels for simulating the flow similarities of 36 elements hexagonal fuels assembly and 18 elements circulating fuels assembly loaded in HANARO. The shares of orifices were determined by the trial and error method and the structural integrities of them were verified by the finite element method assuming that the flow rate and pressure differences of reactor core are constant. The analysis results will be verified with the results of the flow test to be performed after the installation of this test facility.

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