• Title/Summary/Keyword: Treatment process

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Heat Recovery Modeling and Exergy Analysis of Dry Combustion Process for Explosive Gas Treatment Using Aspen Plus (아스펜 플러스를 이용한 폭발성 가스 건식 연소 처리공정의 열회수 모델링 및 엑서지 분석)

  • Choi, YongMan;Choi, Changsik;Hong, Bumeui;Cho, Sung Su;Kim, Yong Jin;Kim, Hak Joon
    • Journal of Korean Society for Atmospheric Environment
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    • v.33 no.5
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    • pp.521-528
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    • 2017
  • In the combustion treatment of explosive gases with a high heating value such as $H_2$ and $NH_3$ used in semiconductor and chemical processes, the heat recovery modeling and exergy analysis of the process using the Aspen Plus simulator and its thermodynamic data were performed to examine the recovery of high temperature thermal energy. The heat recovery process was analyzed through this process modeling while the exergy results clearly confirmed that the rigorous reaction mainly occurs in the condenser and the chamber. In addition, the process modeling demonstrated that approximately 95% of the exergy is destructed on the basis of the exergies injected and the exergy being exhausted. Using the exergy technique, which can quantitatively analyze the energy, we could understand the energy flow in the process and confirm that our heat recovery process was efficiently designed.

Investigating the Effect of Homogenization Heat Treatment on the Microstructure and Texture of Magnesium Alloy Sheet Manufactured via Twin Roll Casting (트윈롤 주조법으로 제조된 마그네슘합금 판재의 균질화 열처리에 따른 미세조직 및 집합조직 발달)

  • Lee, Hee Jae;Park, No Jin
    • Journal of the Korean Society for Heat Treatment
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    • v.34 no.3
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    • pp.122-129
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    • 2021
  • This study focuses on the microstructural development of 99% magnesium alloy sheet manufactured using twin roll casting (TRC) process. Herein, a plate with a thickness of 5 mm was manufactured using the TRC process, homogenization heat treatment was performed at 400℃ for 2-32 h, and finally, the change in microstructure was evaluated via optical microscopy and textural analysis. The results suggest that the plate manufactured using the TRC process was not destroyed and was successfully rolled into a plate. Microscopic observation suggested that the dendritic cast structure was arranged along the rolling direction. And the central layer of the rolled plate, where was present in a liquid state at the beginning of rolling, solidified later during the TRC process to form central segregation. The initial cast structure and inhomogeneous structure of the plate were recrystallized by homogenization heat treatment for only 2 h, and it was confirmed that the segregated part of the central layer became homogeneous and recrystallization occurred. Grain growth occurred as the heat treatment time increased, and secondary recrystallization occurred, wherein only some grains were grown. The textural analysis, which was conducted via X-ray diffraction, confirmed that the relatively weak basal plane texture developed using the TRC process was formed into a random texture after heat treatment.

Treatment Study of Textile Wastewater by Fenton's Oxidation (펜톤 산화반응에 의한 염색폐수처리 연구)

  • 박영규
    • Journal of environmental and Sanitary engineering
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    • v.15 no.4
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    • pp.20-25
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    • 2000
  • The wastewater treatment for the purpose of water-recycling was performed using Fenton's & ozone's methods. These methods were used to increase the treatment efficiency of textile wastewater and to search for the optimal operating conditions. The optimal conditions by Fenton process were determined so that input amounts of $FeSO_4{\cdot}7H_2O$ and $H_2O_2$ were $7.2mM/{\;}{\ell}$ and $49.0m/{\;}{\ell}$ respectively, treatment by ozone process had 92% removal efficiency at ozone concentration of 9.73g/min and $130mM/{\;}{\ell}$ of $H_2O_2$.

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The Gasification & Melting Treatment Technology of Waste (폐기물 열분해 가스화용융 기술)

  • Huh, Il-Sang
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.133-138
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    • 2005
  • The worldwide trend of waste treatment technology is rapidly transferring from "incineration system" to "gasification & melting system" which can derive the resources from waste and charge no more environmental burden to nature. And therefore it is necessary to adopt gasification & melting system to prevent the land pollution and to solve the problem of landfill area. Among several thermal waste treatment processes gasification and melting system is the representative process which can transfer waste to resources such as syn-gas, molten slag, metal hydroxide, mixed salt and sulfur through the process of compaction, pyrolysis, gasification and melting.

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간척지, 해안가 근처의 농업용수 공급을 위한 기수담수 시스템 연구

  • Hong, Min
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.57 no.4
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    • pp.16-24
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    • 2015
  • Desalination technology is a process to remove salt from water. There are three classified In accordance with the concentration of salt The concentration of sea water 15,000~50,000mg/l, brackish water 1,500~15,000mg/l, desalination less than 500mg/l.. In general, salt to remove for using a pre-treatment UF filter, but this study is new pre-treatment technology RO Membrane process technology Suspended particulate matter is said most were treated at the pre-treatment equipment, wheat affluent particulate material was removed from the MF filter. Influent SS 16.2mg /l The treatment was effective in treatment 0.05mg /l of 99% is removed. COD is reduced to 60% in the pre-treatment device, after treatment was reduced to 30% RO membrane. Influent COD 10.2mg/l treatment was removed 1.9mg/l. The removal rate is 81.9%. Desalination removes the ionic substances in the RO Membrane. Influent EC $978.8{\mu}s/cm$ and treatment showed a result of $18.7{\mu}s/cm$.

Study on Temperature Effect of Difficulty-to-Cut Material in Laser Heat Treatment Process (레이저 열원을 이용한 난삭재 열처리 공정의 온도 효과에 관한 연구)

  • Kim, Dong Hong;Jung, Dong Won;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.1
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    • pp.29-33
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    • 2014
  • Recently, Difficult-to-cut materials are used in many manufacturing industry. But the difficult-to-cut materials are difficult-to-cutting process. So difficult to cut material cutting process was used after heat treatment through preheating for easy cutting process. In this study, Inconel 625 was preheating using laser heat source in computer simulation. Laser heat source temperature applied $1290^{\circ}C$ that suitable preheating temperature for Inconel 625. And temperature effects such as temperature distribution for moving heat source studied apply to similar actual process condition. Simulation results for heat treatment effects through temperature distribution verified.

Wire electrical discharge machining of titanium alloy according to the heat treatment conditions (열처리 조건에 따른 티타늄합금의 와이어 방전가공)

  • 김종업;왕덕현;김원일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.930-933
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    • 2001
  • Titanium Alloys used in this experiment has an good corrosion resistance and specific strength, and is the new material developed for medical supplies living goods. In this study the rolled titanium alloy is done by annealing, solution heat-treatment and aging and then is worked by wire EDM. With changing the process conditions, the process properties of surface hardness, surface roughness, shape of process surface and the analysis of ingredients are measured through experiment repeating main cut and finish cut. It is confirmed to gain good measure values as increasing the number of processing of wire EDM. In this experiment the phenomena of processing is studied and the appropriate process condition is proposed.

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A study on in-process measurement of hardening depth for LASER surface hardening process control (강재의 레이저 표면경화 공정제어를 위한 경화층깊이의 실시간 측정에 관한 연구)

  • 우현구;박영준;조형석;한유희
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.252-257
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    • 1991
  • This paper proposed that the eddy-current measurement method can be used a means of in-process measuring the hardening depth in Laser surface treatment process. Also, this paper deal with the numerical analysis of magnetic flux distribution and experimental result of measurement. In Laser heat treatment process of steels, a thin layer of the substrate is rapidly heated to austenitizing temperature and subsequently cooled at a very fast rate due to the self-quenching by heat conduction into the bulk body, to produce a martensite structure which have low magnetic permeability. The eddy-current measurement method depends on the properties of material to be measured such as electric conductivity, magnetic permeability and geometry. In this paper, the hardening depth was measured by detecting relevant magnetic permeability changes caused by heat treatment of steels.

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Analysis of Heat Treatment Process Conditions for Output Characteristics of Permalloy Core on Current Sensors using DOE (실험계획법을 이용한 퍼멀로이 전류 코어 센서의 출력특성에 관한 열처리 공정조건 분석)

  • Kim, Young Shin;Kim, Yoon Sang;Jeon, Euy Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.4
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    • pp.16-23
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    • 2020
  • An electric vehicle operates at high currents and requires real-time monitoring of the entire system for ensuring efficiency and safety of the vehicle. Current sensors are applied to drive the motors, inverters, and battery control systems, and are the key components to ensure constant monitoring of the magnitude and waveforms of the operating current. In this study, a heat treatment process condition to influence the performance of Permalloy current sensors was developed; the correlation between the output capacity, low-temperature characteristics, and high-temperature characteristics of the current sensor was studied; and the process was optimized to meet the required output accuracy and temperature characteristics.

Development of cold forging process for OP shaft and the improvement of forgeability of SNCM steel (OP shaft용 냉간 단조 성형 공정 개발 및 SNCM강의 단조성 향상에 관한 연구)

  • 이광오;제진수;강성수;전만수;남원수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.141-144
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    • 2002
  • This study presents the enhancement of forgeability of SNCM522H materials. Target parts are output shaft(OP shaft) used as components of power train for automobiles. To carry out cold forging process of OP shaft by 1 pass instead of existing 2 pass process, studies in terms of process design and heat treatment were performed. To introduce the new process, Finite element Method are accomplished, and to verify the validity of proposed heat treatment cycle, several experiments(Hardness test, Observation of optical microstructures, tensile test) are carried out.

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