• Title/Summary/Keyword: Transverse Shrinkage

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A study on the thermal deformation characteristics of steel plates due to multi-line heating

  • Lee, Joo-Sung;Lee, Sang-Hoon
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.10 no.1
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    • pp.48-59
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    • 2018
  • This paper is mainly concerned with developing the formulae of predicting thermal deformation of steel plate due to multi-line heating. By investigating the results of line heating test and numerical analysis, reasonable heat flux model has been defined. Formulae of predicting the transverse shrinkage and the angular distortion as the dominant thermal deformation types in plate forming by line heating have been derived based on the results of line heating test and numerical analysis with varying plate thickness, heating speed and distance between torches. This paper illustrates how the derived formulae are used in investigating the effect of multi-line heating upon the thermal deformation and how they can be used in defining the limit distance with that there is no interacted effect between torches. This paper ends with describing the extension of the present study.

Effect of carbonization temperature and chemical pre-treatment on the thermal change and fiber morphology of kenaf-based carbon fibers

  • Kim, Jin-Myung;Song, In-Seong;Cho, Dong-Hwan;Hong, Ik-Pyo
    • Carbon letters
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    • v.12 no.3
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    • pp.131-137
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    • 2011
  • Kenaf fibers, cellulose-based natural fibers, were used as precursor for preparing kenafbased carbon fibers. The effects of carbonization temperature ($700^{\circ}C$ to $1100^{\circ}C$) and chemical pre-treatment (NaOH and $NH_4Cl$) at various concentrations on the thermal change, chemical composition and fiber morphology of kenaf-based carbon fibers were investigated. Remarkable weight loss and longitudinal shrinkage were found to occur during the thermal conversion from kenaf precursor to kenaf-based carbon fiber, depending on the carbonization temperature. It was noted that the alkali pre-treatment of kenaf with NaOH played a role in reducing the weight loss and the longitudinal shrinkage and also in increasing the carbon content of kenaf-based carbon fibers. The number and size of the cells and the fiber diameter were reduced with increasing carbonization temperature. Morphological observations implied that the micrometer-sized cells were combined or fused and then re-organized with the neighboring cells during the carbonization process. By the pre-treatment of kenaf with 10 and 15 wt% NaOH solutions and the subsequent carbonization process, the inner cells completely disappeared through the transverse direction of the kenaf fiber, resulting in the fiber densification. It was noticeable that the alkali pre-treatment of the kenaf fibers prior to carbonization contributed to the forming of kenaf-based carbon fibers.

A weld-distortion analysis method of the shell structures using ultra structural FE model (초대형 구조모델을 활용한 쉘구조물의 용접변형 해석)

  • Ha, Yunsok;Yi, Myungsu
    • Journal of Welding and Joining
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    • v.33 no.3
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    • pp.62-67
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    • 2015
  • A very large shell-structure built in shipyards like ship hulls or offshore structures are joined by welding through full process. As the welding contains a high thermal cycle at a local area, the welded structures should be distorted unavoidably. Because a distorted ship block should be revised to the designed value before the next stage, the ability to predict and to control the weld distortion is an accuracy level of the yard itself. Despite the ship block size, several present thermal distortion methodologies can deal those sizes, but it is a different story to deal full ship size model. Even a fully constructed ship hull not remaining any welding can have an accuracy issue like outfitting installation problems. Any present thermal distortion methodology cannot accept this size for its recommended element size and the number. The ordinary welding breadth at erection stage is about 20~40 mm. It can hardly be a good choice to make finite element model of these sizes considering human effort and computational environment. The finite element model for structure analysis of a ship hull is prepared at front-end engineering design stage which is the first process of the project. The element size of the model is as fine as the longitudinal space, and it is not proper to obtain a weld distortion at the erection stage. In this study, a methodology is suggested that a weldment can be shrunk at original place instead of using structural finite element model. We cut the original shell elements at erection weld-line and put truss elements between the edges of cut elements for weld shrinkage. Additional truss elements are used to facsimile transverse weld shrinkage which cannot be from the weld-line truss element shrink. They attach to weld-line truss element like twigs from barks. The capacity of developed elements is verified through an accuracy check of erection process of a container vessel at the apt. hull. It can be a useful tool for verifying a centering accuracy after renew and for block-separating planning considering accuracy.

Characteristics of the Radio-Frequency/Vacuum Drying of Heavy Timbers for Post and Beam of Korean Style Housings Part II : For Korean red pine heavy timbers with 250 × 250 mm, 300 × 300 mm in cross section and 300 mm in diameter, and 3,600 mm in length

  • Lee, Nam-Ho;Zhao, Xue-Feng;Shin, Ik-Hyun;Park, Moon-Jae;Park, Jung-Hwan;Park, Joo-Saeng
    • Journal of the Korean Wood Science and Technology
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    • v.39 no.2
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    • pp.132-139
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    • 2011
  • This study examined the characteristics of radio-frequency/vacuum dried Korean red pine ($Pinus$ $densoflora$) heavy timbers with 250 ${\times}$ 250 mm (S), 300 ${\times}$ 300 mm (L) in cross section and 300 mm in diameter, and 3,600 mm in length, which were subjected to compressive loading after a kerf pretreatment. The following results were obtained : The drying time was short and the drying rate was high in spite of the large cross section of specimens. The moisture gradient inall specimens was gentle in both longitudinal and transverse directions owing to dielectric heating. The shrinkage of the width in the direction perpendicular to was 21 percent ~ 76 percent of that of the thickness of square timbers in the direction parallel to the mechanical pressure. The casehardening for all specimens was very slight because of significantly reduced ratio of the tangential to radial shrinkage of specimens and kerfing. The surface checks somewhat severely occurred although the occurrence extent of the surface checks on the kerfed specimens was slight compared withthat on the control specimen.

Effect of temperature and moisture on curling of early age concrete slabs (재령 초기 콘크리트 슬래브의 컬링에 미치는 온도와 수분의 영향)

  • Sun, Ren-Juan;Nam, Young-Kug;Hong, Seung-Ho;Jeong, Jin-Hoon
    • International Journal of Highway Engineering
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    • v.10 no.1
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    • pp.105-115
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    • 2008
  • It is known that the long-term behavior and performance of jointed concrete pavement due to slab curling are affected by the environmental factors such as temperature, moisture, and so on. However, any relationships between the curling and its factors have not been defined clearly yet because of insufficient detailed investigation. The temperature, relative humidity, strain, vertical displacement of a concrete slab, and horizontal movement of its transverse joints were investigated by various sensors and devices instrumented in the slab of a concrete pavement section constructed for this study. The constraint of the curling by joint stiffness was investigated in addition to effect of the temperature and moisture on the early aged concrete slab by analyzing the field data measured for approximately 4days from concrete placement. The curling of the concrete slab showed 24hour cycles mainly because of the temperature effect, and the upward curling gradually increased because of the long-term effect of drying shrinkage of the concrete. The magnitude and variation of the curling were significantly affected by the joint stiffness which is comprised of aggregate interlocking and other factors. The effect of the variation of the seasonal joint stiffness varying with the temperature and long-term drying shrinkage on the slab curling will be investigated as a further study.

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Extended Unmixing-Mixing Scheme for Prediction of 3D Behavior of Porous Composites (다공성 복합재료의 삼차원 거동 예측을 위한 분리-혼합 기법의 확장)

  • Choi, Hoi Kil;Shin, Eui Sup
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.41 no.2
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    • pp.91-97
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    • 2013
  • Pyrolysis and surface recession of charring composites are progressed primarily in the thickness direction. The unmixing-mixing scheme is applied to describe the in-plane and through-thickness behaviors of porous composites. The extended unmixing-mixing equations are based on transverse isotropy of unidirectionally fiber-reinforced composites. The strain components of gas pressure in pores, thermal expansion, and chemical shrinkage are included in the constitutive model. By analyzing micromechanical representative volume elements of porous composites, the validity of the derived equations are examined.

Dimensional Responses of Wood Under Cyclical Changing Temperature at Constant Relative Humidity

  • Yang, Tiantian;Ma, Erni;Shi, Yi
    • Journal of the Korean Wood Science and Technology
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    • v.43 no.5
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    • pp.539-547
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    • 2015
  • To investigate dimensional responses of wood under dynamic temperature condition, poplar (populous euramericana Cv.) specimens, 20 mm in radial (R) and tangential (T) directions with two thicknesses of 4 and 10 mm along the grain, were exposed to cyclic temperature changes in square wave between $25^{\circ}C$ and $40^{\circ}C$ at 60% relative humidity (RH) for three different cycling periods of 6 h, 12 h and 24 h. R and T dimensional changes measured during the cycling gave the following results: 1) Transverse dimensional changes of the specimens were generally square but at an opposite phase and lagged behind the imposed temperature changes. The phase lag was inversely correlated with cycling period, but positively related to specimen thickness, while the response amplitude was directly proportional to cycling period, but in a negative correlation with specimen thickness. 2) The specimens showed swelling hysteresis behavior. The heat shrinkage coefficient (HSC) became greater as cycling period increased or specimen thickness decreased. 3) Dimensional changes of the specimens produced deformation accumulation during repeated adsorption and desorption. The deformation accumulating ratio decreased with an increase in cycling period and specimen thickness. 4) Wood suffered 1.5 times as many dimensional changes per unit temperature variation as per unit humidity variation, and this deformation behaved even more seriously under static condition.

Development of Simple Prediction Model for Fillet Welding Deformation (필릿 용접변형에 대한 간이 예측 모델 개발)

  • 김상일
    • Journal of the Society of Naval Architects of Korea
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    • v.40 no.2
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    • pp.49-56
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    • 2003
  • The welding deformation of a hull structure in the shipbuilding industry is Inevitable at each assembly stage. The geometric inaccuracy caused by the welding deformation tends to preclude the introduction of automation and mechanization and needs the additional man-hours for the adjusting work at the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurateprediction method which can explicitly account for the influence of various factors on the welding deformation. The validity of the prediction method must be also clarified through experiments. This paper is aimed at deriving the simple prediction model for fillet welding deformations. For this purpose, the thermal elasto-plastic analysis varying the welding conditions and plate thickness has been performed. On the basis of numerical results, the formulae for angular distortion and transverse shrinkage have been derived through the regression analysis. Experimental work has been also carried out to clarify the validity of numerical results. It has been found that the numerical results show a good agreement with those of experiments

Development of Knowledge-based Method to Automatically Derive the Deformation Estimation Formula due to Line Heating (선상가열 변형예측식 자동 산출을 위한 지식기반 방법의 개발)

  • Lee, Joo-Sung
    • Journal of Welding and Joining
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    • v.28 no.1
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    • pp.92-99
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    • 2010
  • For the last couple of decades many studies have been carried out to find out solutions to improve the effectiveness and productivity of the plate forming process. The practical way for the automation of the plate forming process has not been, however, developed yet. Since the characteristics of heating machines may be different form each other, it is necessary to investigate the thermal deformation characteristics of the heating machine to be used in the automation system. And their characteristics may be updated as new information about thermal deformation by heating is accumulated. In this paper, data base system has been constructed based on the results of experiments and numerical analyses, which will be used in deriving the deformation estimation formula. The computer code which can automatically derive the deformation estimation formula has been also developed. This paper also illustrates how the formula is updated as experimental data are added. From the present findings, it can be said that the automatic deriving procedure may be important in the automated plate forming system since the heating line information to be generated must be directly influenced by the deformation estimation formula.

Evaluation of Proper Level of the Longitudinal Prestress for the Precast Deck System of Railway Bridges (철도교용 프리캐스트 바닥판의 적정한 종방향 프리스트레스 수준의 산정)

  • Jang Sung-Wook;Youn Seok-Goo;Jeon Se-Jin;Kim Young-Jin;Hyung Tai-Kyung
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.223-228
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    • 2005
  • Precast concrete deck has many advantages comparing with the in-situ concrete deck, and has been successfully applied to replacement of the deteriorated decks and to the newly constructed highway bridges in domestic region. In order to apply the precast decks into the railway bridges, however, differences of the load characteristics between the highway and the railway should be properly taken into account including the train load, longitudinal force of the continuous welded rail. acceleration or braking force, temperature change and shrinkage. Proper level of the longitudinal prestress of the tendons that can ensure integrity of the transverse joints in the deck system is of a primary importance. To this aim, the longitudinal tensile stresses induced by the design loads are derived using three-dimensional finite element analyses, design codes and theoretical equations for the frequently adopted PSC composite girder railway bridge. The estimated proper prestress level to counteract those tensile stresses is over 2.4 MPa, which is similar to the case of the highway bridges.

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