• Title/Summary/Keyword: Transmission parts

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Development of the parametric modeling system for machine parts (기계부품의 파라메트릭 모델링 시스템)

  • 유우식;정종철
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.25 no.1
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    • pp.14-19
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    • 2002
  • This paper describes an automatic parts design system for gears, brake, and clutch. These parts are important components of the power transmission assembly. In conventional design process, the design of power transmission requires a number of recurrent calculations and drawings. In this paper, we propose a three-dimensional automatic design system that reduces the number of recurrent calculations and drawings. The system consists of three modules for designing gear, brake, and clutch. The proposed system has been applied to develop a transmission of forklift truck and shown to be a useful system.

Development of the automatic design system for power transmission parts (동력 전달용 기계부품 설계 자동화 시스템 개발)

  • Yoo, Woo-Sik
    • IE interfaces
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    • v.14 no.2
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    • pp.134-139
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    • 2001
  • This paper describes an automatic design system for the parts that compose the power transmission. Power transmission is composed of shaft, gear, clutch, brake and housing. To design power transmission, there are many recurrent calculations and drawings needed with conventional design process. In this paper, we propose three dimensional automatic design system that reduce recurrent calculations and drawings. Developed system consists of two modules; 1) Design expert system module to assist determining design parameters of clutch, brake and gear. 2) Parametric modeling module to make three dimensional solid model automatically. The proposed system has been tested in the fields and found to be a useful system.

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Development of Accelerated Life Test Method for Machanical Parts Using Cumulative Damage Theory (누적손상이론을 이용한 기계류부품의 가속수명시험법 개발)

  • Kim, Dae-Cheol;Lee, Geun-Ho;Kim, Hyeong-Ui
    • 연구논문집
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    • s.32
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    • pp.35-43
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    • 2002
  • This study was performed to develop accelerated life test method of machanical parts using cumulative damage theory that used to model the fatigue of parts that receive variable load. The cumulative damage theory was introduced, and the estimation of life and calculation of accelerated life test time was illustrated. As the actual application example, accelerated life test method of agricultural tractor transmission was described. Life distribution of agricultural tractor transmission was supposed to follow Weibull distribution and life test time was calculated under the conditions of average life (MTBF) 3,000 hours and 90% reliability for one test sample. According to the cumulative damage theory, because test time can shorten in case increase test load, test time could be reduced by 482 hours when we put the load 1.1 times of rated load than 0.73 times of rated load that is equivalent load calculated by load spectrum of the agricultural tractor. This time, acceleration coefficient was 11.7. This accelerated test method was used to develop accelerated test method of gear reducer, hydraulic hose and bearing as well as agricultural tractor transmission and it is considered to be applied comprehensively to machanical parts the fatigue of which is happened by load or pressure etc.

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A Study on the Flow Forming Process to Develop the Main Part of Auto Transmission of Automobile (자동차용 Auto Transmission 핵심부품 개발을 위한 Flow Forming 공정의 성형성 연구)

  • 김승수;나경환;최석우;박훈재;임성주;윤덕재
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.1 no.2
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    • pp.21-26
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    • 2000
  • Flow forming is a chipless metal forming method for axi-symmetric parts, which is more economical. efficient and versatile method of producing parts than the other sheet metal forming process such as stamping or deep drawing. In this study, flow forming process with 1-Roller is applied to produce auto-transmission parts of automobiles which have been produced by Press drawing process so far. It can be known that flow forming process is applicable to the flexible manufacturing system due to the low cost for the establishment and it can be combined with press forming process to promote productivity and to improve the accuracy of products.

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Development of the Assembly Line Tester of Power Transmission for Lift Truck (지게차용 동력전달장치의 조립라인 전용시험기 개발)

  • Jang, Kyoung-Yeol;Yoo, Woo-Sik
    • IE interfaces
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    • v.23 no.1
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    • pp.58-67
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    • 2010
  • The purpose of this paper is to present the development processes of the assembly line tester of power transmission for lift truck. Because power transmission is most important part of lift truck, all assembled powertrain parts must be inspected for operational defects, pressures and RPM. Developed assembly line tester is designed to take about 25 minutes for inspecting each assembled power transmission and located it at the end of assembled line. The assembly line no-load tester consists of three parts: (1) the driving hardware part; for installing and operating the transmission. (2) control PCB part; send data from sensors to a computer and control driving part, (3) operation software of no-load tester; for an automatic inspection or manual inspection, for database management and printing transcripts.

Fuel Consumption Effect by Mass Reduction of Low Speed Transmission Gears in Commercial Vehicles (상용차 변속기 내부 기어 경량화에 따른 연비 저감 효과에 대한 연구)

  • Han, Sung-Gil;Shin, Yoo-In;Jeong, Jong-Gyu;Song, Chul-Ki
    • Journal of Power System Engineering
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    • v.20 no.5
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    • pp.60-65
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    • 2016
  • Dynamic performance of transmission has a substantial effect on dynamic performance and fuel efficiency of a vehicles. Dynamic performance of transmission and mass moments of inertia of transmission gears are related directly each other. Then a smaller amount of kinetic energy from vehicles that repeat acceleration and deceleration requires lighter rotating part in transmission. It is going to increases fuel efficiency as a result. In this study, equivalent inertia moments of inertia at different speeds were calculated by simplifying the transmission system. To find out lightening effect at low speed level gear on fuel efficiency, the powerflow of transmission was analyzed. And the lightning effect of the rotating parts in transmission is compared with the mass reduction of sprung parts in vehicle.

Deterioration Analysis of the Shunting Locomotive Through Precision Diagnosis Assessment : Diesel Engine & Power Transmission Parts (입환기관차의 노후도 정밀진단 : 엔진 및 동력전달장치)

  • Chung Jong-Duk;Kim Jeong-Guk;Hong Yong-Ki;Lee Dong-Hyung;Pyun Jang-Sik
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.545-550
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    • 2004
  • The deterioration of a shunting locomotive was characterized for the lifetime assessment. The locomotive has been used for shunting works in steel making processes, and in this investigation, various types of technical evaluation methods for the locomotive parts were employed to assess the current deterioration status and to provide important clue for lifetime prediction. Unlike other rolling stocks in railway applications, the diesel shunting locomotive is composed of major components such as diesel engine, transmission, gear box, brake system, electronic devices, etc. In this paper, the degree of deterioration in a diesel engine and power transmission parts has been presented based on the analysis results.

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An Object-Oriented Model for Gasoline Engine and Automatic Transmission Systems (가솔린 엔진/자동변속기 시스템의 객체지향형 모델)

  • 양경진;홍금식;이교일
    • Journal of Institute of Control, Robotics and Systems
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    • v.4 no.4
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    • pp.534-542
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    • 1998
  • In this paper a simulation model for the powertrain control of gasoline engines with automatic transmission is presented. A modular programming approach has been pursued and the MATLAB/SIMULINK has been utilized as the programming environment. The engine/transmission system is analyzed in the object-oriented fashion whereby easy transferal of the modules, which represent physical parts or analysis subsystems, is guaranteed. Some mathematical models are adopted from the literature to compare the simulation results with the model and the experimental results in the literature. It is expected that the whole program or individual module constructed in this paper are useful for the automotive engineers in designing a new engine/transmission system and/or in modifying parts of existing systems.

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Sound Insulation Performance of the Side Layered Panels in the Next Generation High Speed Train (차세대 고속철도 차량 측면 적층재의 차음성능)

  • Lee, Joong-Hyeok;Lee, Ho-Jin;Park, In-Seok;Kim, Seock-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2011.10a
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    • pp.457-462
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    • 2011
  • The sidewall of the HEMU-400x consists of two parts. One is the multi-layered structure including aluminium extruded panel and the other is the double glazed window. When the train runs in a tunnel, the equivalent sound insulation performance of the side wall significantly influences the internal noise levels. In aspect of the sound insulation strategy, it is important to make two parts have similar performance. In this study, the intensity sound transmission loss (ITL) is measured on the specimens of the two parts. Mass law deviation (MLD) is considered in order to compare the sound insulation performance of the two parts in respect of the weight. Contribution of each part to the sound insulation is analyzed and the sound insulation strategy is investigated to reduce the interior noise.

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High Performance QoS Traffic Transmission Scheme for Real-Time Multimedia Services in Wireless Networks

  • Kang, Moonsik
    • IEIE Transactions on Smart Processing and Computing
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    • v.1 no.3
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    • pp.182-191
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    • 2012
  • This paper proposes a high performance QoS (Quality of Service) traffic transmission scheme to provide real-time multimedia services in wireless networks. This scheme is based on both a traffic estimation of the mean rate and a header compression method by dividing this network model into two parts, core RTP/UDP/IP network and wireless access parts, using the IEEE 802.11 WLAN. The improvement achieved by the scheme means that it can be designed to include a means of provisioning the high performance QoS strategy according to the requirements of each particular traffic flow by adapting the header compression for real-time multimedia data. A performance evaluation was carried out to show the effectiveness of the proposed traffic transmission scheme.

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