• 제목/요약/키워드: Transfer Die

검색결과 135건 처리시간 0.025초

3축 가공기를 이용한 곡면 금형의 연마 정밀도 향상에 관한 연구 (A Study on Improvement of Finishing Accuracy Using 3-Axis Machine for Curved Surface Dies)

  • 임동재;이상직;정해도
    • 한국정밀공학회지
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    • 제18권3호
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    • pp.61-67
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    • 2001
  • The finishing process for die is an important process because it has influence on final quality of products. Recently s study on development of 5-axis die automated finishing machine has been progressed. But die must be moved from the cutting machine to the die automated finishing machine. So manufacturing cost and time increase and machining error occurs by transfer. So, in this study, a 3-axis machining center was applied to die finishing. Because cutting tool can be changed to finishing tool by ATC, both of cutting and finishing process are possible on the machine. However, this application results in the decrease of finishing for the improvement of form accuracy. So this study focused on the generation of finishing tool path suitable to 3-axis die finishing for the improvement of form accuracy. The form accuracy evaluation is performed by the measurement of removal depth using a stylus profilometer. From the result, it is confirmed that form accuracy was improved less than 2$\mu$m of removal depth error.

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응고현상을 고려한 반용융 알루미늄재료의 단조공정에 관한 충전해석 (A Filling Analysis on Forging Process of Semi-Solid Aluminum Materials Considering Solidification Phenomena)

  • 강충길;최진석;강동우
    • 소성∙가공
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    • 제5권3호
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    • pp.239-255
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    • 1996
  • A new forming technology has been developed to fabricate near-net shape products using light metal. A semi-solid forming technology has some advantages compared with the conventional forming processes such as die casting squeeze casting and hot/cold forging. In this study the numerical analysis of semi-solid filling for a straight die shape and orifice die shape in gate pattern is studied on semi-solid materials(SSM) of solid fraction fs =30% in A356 aluminum alloy. The finite difference program of Navier-Stokes equation coupled with heat transfer and solidification has been developed to predict a filling pattern and the temperature distribution of SSM. The programdeveloped in this study gives die filling patterns of SSM and final solidifica-tion region.

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비 등온 유한요소해석을 위한 접면열전달계수의 결정

  • 강연식;양동열
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 춘계학술대회 논문집
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    • pp.783-786
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    • 1996
  • In the temperature analysis, the heat transfer between the workpiece and the die has an important influence upon the temperature distribution. The accuracy of thermal analysis depends on the proper description of boundafy conditions. A t the contact surface of two materials with different temperature, this requires the knowledge of overall heat transfer coefficients. In order to evaluate the overall heat transfer coefficients, a technique is developed. This technique involves temperature measurement at the contact surface during hot upsetting operations and finite element computation to calcualte the overall heat transfer coefficient.

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반용융 단조에서 가압 단계가 제품에 미치는 영향 (The Influence of Compression Step on Products for Semi-Solid Forging)

  • 최재찬;박형진;이병목
    • 소성∙가공
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    • 제7권2호
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    • pp.139-149
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    • 1998
  • The technology of Semi-Solid Forging(SSF) has been actively developed to fabricate near net shape products using light and hardly formable materials. Generally the SSF process is composed of slug is compressed during a certain holding time in order to completely fill the die cavity and accelerate the solidification rate. The decision of compression time is important since it can affect microstructural characteristics, mechanical properties and shape of products.. In order to determine it proper overall heat transfer coefficient between the slug and dies should be investigated. This paper presents the procedure to find the overall heat transfer coefficient between the slug and dies by nonlinear optimization of temperature and solid fraction for a cylindrical slug at compression step in closed-die semi-solid forging. In finite ele-ment heat transfer analysis release of latent heat during solidification was considered. The influence of the predicted compression time on miscrostructural characteristics mechanimcal properties and shape of products is finally investigated by experiment.

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금형재료용 주철의 다이오드 레이저 표면경화처리에 관한 연구(II) - 표면경화의 적용 부위에 따른 열처리 특성의 차이 - (A Study on the Diode Laser Surface Hardening Treatment of Cast Iron for Die Material(II) -Comparison of Hardening Characteristics by the Parts Applied Heat Treatment-)

  • 김종도;송무근;황현태
    • Journal of Advanced Marine Engineering and Technology
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    • 제35권8호
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    • pp.1048-1054
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    • 2011
  • 레이저 표면경화처리는 고밀도 에너지 열원에 의해 레이저 조사부위만 급속 가열한 후 표면의 열이 내부로 전도되어 급속히 자기냉각 됨으로써 표면을 경화시키는 방법이다. 이 표면처리 방법은 열처리에 의한 열변형이 거의 없고, 표면경화처리 이후 다른 공정을 수반하지 않는다. 또한 국부적인 가공이 가능하기 때문에 복잡한 형상을 가지는 금형에는 적합한 표면처리 방법이다. 본 연구에서는 열처리에 적합한 빔 프로파일을 가진 고출력 다이오드 레이저를 이용하여 금형재료용 주철의 표면처리를 실시하였다. 프레스 금형 공정에 따른 금형의 형상이 다르기 때문에 적용부위에 따라 시험편을 평면과 모서리부로 나누어 열처리를 실시하였다. 이때 모서리부의 열처리는 광학헤드를 $10^{\circ}$ 기울인 상태에서 진행하였다. 그 결과, 모서리부의 열처리는 평면부와 비교하여 형상에 따른 열전달 루트가 제한되므로, 입열이 집중되기 쉬워 평면 열처리보다 빠른 이송속도에서 경화가 이루어졌다.

폴리머 압출 제품의 형상예측 및 실험결과 비교분석 (Shape prediction of polymer extrusion product and Comparative Analysis of experimental results)

  • 김수현;나상화;유철종
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.110-113
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    • 2008
  • This study was performed to predict the shape of polymer extrusion product and to find the cause of defective products Experiments was performed to extrude the complex profile shape using PC/ABS composite resin with new profile die and cooling die. A finite element analysis for the Polymer Extrusion process considering the heat transfer and thermal deformation was also performed, and the result was compared with the experimental data. It is found that the predicted profile shape in F. E. M was similar to the experimental result and the thickness of extruded product was thin when the velocity of profile die outlet was slow than the velocity of production (2m/min).

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Al3003 12셀 컨덴서 튜브의 압출을 위한 공정해석 및 금형설계 (Process Analysis and Die Design for Al3003 Condenser Tube Extrusion with 12 Cell)

  • 이상호;이정민;조형호;조훈;김문배;김병민
    • 한국정밀공학회지
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    • 제24권11호
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    • pp.44-51
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    • 2007
  • Condenser tubes are mainly produced by precision extrusion with a porthole die and are used in the flow pass of refrigerant cooling systems in automobiles. The recent technical trend of condenser tube requires the tube to be of more multi cellizing, high strength and small size, and to increase the heat transfer area and heat efficiency. Hence, this paper is shown that the results of FE-simulation are in good agreement with the experimental ones. Finally, the extrusion die shape is proposed through analysis of FE-simulation and performance of trial extrusion. Chamber shape dimension and initial temperatures of die is adjusted analysis results. And the possibility of extrusion is estimated that forming load, welding pressure and stress analysis of die in this paper. The validity of simulated results was verified into extrusion experiments on the condenser tubes.

독영. 영한 자동번역 시스템 연결에 의한 인터넷 독한 자동번역 (Deutsch-Koreanische maschinelle $\"{U}bersetzung$ auf Internet durch Kopplung von Deutsch-Englische und English-Koreanische maschinelle $\"{U}bersetzungssysteme$)

  • 최승권
    • 한국독어학회지:독어학
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    • 제1집
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    • pp.375-400
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    • 1999
  • Bei der maschinellen $\"{U}bersetzung(=M\"{U})\;\"{u}bernimmt$ ein Computer die Aufgabe, Texte von einer $nat\"{u}rlichen$ Sprache in eine andere automatisch zu $\"{u}bertragen$. Die meisten $M\"{U}-Systeme$ wurden bis in die 90er Jahre $haupts\"{a}chlich$ von grossen Firmen benutzt, die viele kostenaufwendige $\"{U}bersetzungsarbeiten\;zu\;bew\"{a}ltigen$ hatten. Aber die schnelle Verbreitung des Internets in den Alltag vieler Menschen hat die Situation radikal $ge\"{a}ndert$, und zwar so, $da\ss$ ein $M\"{U}-System$ viel $h\"{a}ufiger$ verwendet wird und es auch bei individuellem Bedarf Anwendung findet. Mit zunehmendem Volumen der zu $\"{u}bersetzenden$ Texte im Internet wird die Nachfrage nach einem $M\"{U}-System\;immer\;gr\"{o}sser$. Ziel der vorliegenden Arbeit ist es, ein Verfahren der maschinellen $\"{U}bersetzung$ der deutschen WWW-Texte ins Koreanische zu beschreiben. Dazu habe ich versucht, zwei unterschiedliche $M\"{U}-Systeme$ zu koppeln. Das Potential dieser Methode ist vor allem deswegen zu untersuchen, weil die sogenannte Lingware fur das Koreanische und Deutsche, wie z.B. Lexikon, Grammatik, Transfer-Lexikon, nur begrenzt zur $Verf\"{u}gung$ steht. Das erste System ist das $M\"{U}-System\;SYSTRAN\;f\"{u}r$ das Sprachpaar Deutsch-Englisch, das die deutschen WWW-Texte ins Englische $\"{u}bersetzt$. Das zweite ist em $M\"{U}-System\;f\"{u}r$ das Sprachpaar Englisch-Deutsch, das die vom Deutschen ins Englische $\"{u}bersetzten$ Texte ins Koreanische $\"{u}bersetzt$. Bei der Evaluierung der $\"{U}bersetzungen$ vom Deutschen ins Koreanische konnten etwa $30\%$ der Ausgaben als korrekt bewertet werden.

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핫프레스포밍용 주조, 단조 금형에 대한 시간과 압력에 따른 대류열전달계수의 예측 (The Prediction of Interfacial Heat Transfer Coefficient According to Contact Time and Pressure in Forging and Casting Die Materials for the Hot Press Forming)

  • 김낙현;강충길
    • 소성∙가공
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    • 제19권6호
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    • pp.378-386
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    • 2010
  • Nowadays there has been great interest in using heat treated cast material for press dies due to several advantages like reduction in die production costs. However, in hot press forming processes H13 forged tool steel is mostly used. Cooling performance of dies in hot press forming processes is considered as an important factor of study and also the IHTC parameter between cast material die and sheet metal should be considered as an essential. In the present study, the IHTC was calculated for the sheet metal in the hot press forming process with cast and forged material dies. The temperature measurements were performed for the sheet metal, casting and forged material dies by applying various contact pressure in hot press forming. IHTC was calculated and studied by adopting the inverse heat convection method in DEFORM-2D. Each IHTC was considered as a function of contact time and contact pressure. The experimental data were compared with calculated data obtained from the proposed equation and references.