• 제목/요약/키워드: Train Brake System

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Rayleigh Wave를 이용한 KTX 제동 디스크의 균열 검측 시스템 개발 (Development of Nondestructive System for Detecting the Cracks in KTX Brake Disk Using Rayleigh Wave)

  • 김민수;염윤택;박진현;송성진;김학준;권성덕;이호용
    • 비파괴검사학회지
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    • 제37권1호
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    • pp.29-36
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    • 2017
  • 최근 KTX (Korean Train Express) 열차의 사고의 대부분은 기기의 오작동, 차량 부품의 노후와에 따른 고장 및 장애발생, 신호장치에 대한 인적오류 등이 주된 원인이였다. 특히, 차량부품 중 제동 디스크의 파손은 하부 차축 및 차륜에 충격을 가해 탈선의 우려와 고속 충돌 등 대형 인명 피해를 낳을 수 있다. 따라서 본 연구에서 KTX의 제동 디스크(Solid Type, Ventilation Type)를 형상화하고, 이를 동작시켜 균열을 측정하여 DB화 할 수 있는 균열검측시스템을 구축하였다. 제동 디스크의 표면균열을 검사하기 위하여 Rayleigh wave를 이용하였으며 수침기법으로는 제동디스크 장착상태에서 탐상의 어려움이 인하여 국부수침 탐상기법을 활용하여 제동디스크의 초음파 검사모듈을 개발하였다. 또한 제동디스크의 회전에 따라 측정된 균열을 저장할 수 있는 균열검측 자동화장치와 제동 디스크의 초음파 검사모듈을 이용하여 제동 디스크의 표면결함을 평가하였다.

고속차량용 디스크 제동 특성 및 제동제어 방법기술에 대한 연구 (A study on Characteristics of Disc Brake of & Technology of Brake Control System in High Speed Railway)

  • 신유정;최경진;곽재호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.393-397
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    • 2005
  • Since the braking system of rolling stock is directly linked to it's safety, ensuring reliability of braking system and evaluation of performance of it are very important. To develope the performance of braking system, it is required advanced technology and gradually various factors in the field test result. This study is designed to analyze the air pressure control about braking force in rolling stock, also, by comparing braking force of high speed railway with that of high speed train. This paper suggests to establish a method of computation of braking force form the air pressure control. And The high speed train researches into patterns of braking system such as the train of speed up and introduction of electric and pneumatic braking system.

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감속도 신호에 의한 속도-제동력 고찰 (A Study on Velocity-Brake Force Resulted from Deceleration Signal)

  • 이우동
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2003년도 학술회의 논문집 정보 및 제어부문 B
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    • pp.616-620
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    • 2003
  • Brake action is important in train operation. In case of diesel motor cas, coachs and wagon, the brake system is only act on the stop of train, but it is emphasis on safety and convenience in urban transit system such as EMU, subwar, AGT, etc. Brake of EMU has two types. one is called service brake that is used at normal operation. The other is called emergency brake. it is used at emergency operation. Service brake bring a EMU to a halt through a blending brake that form electronic brake and frictional brake. Generally EMU compose motor car and trailer car. Blending brake bring a EMU to a halt through a blending brake that form electronic brake of motor car and frictional brake of trailer car. Blending braking technology have different characteristics each nations or manufacturing companies. but deceleration command that is parameter decide blending brake. According to deceleration command, electronic brake and frictional brake are applied differently So braking power is different. electronic brake and frictional brake must be used appropriately as deceleration command. Also braking facilities must be stopped EMU more economically and safely through revision of algorism about blending brake according to output diagram. Thus The purpose of paper is to propose blending braking control way as consideration of braking output diagram used deceleration command that influence blending brake of EMU.

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틸팅차량용 휠 제동장치의 스퀼 소음 해석 (Analysis on the Squeal Noise of Wheel Brake System for Tilting Train)

  • 차정권;박영일
    • 한국소음진동공학회논문집
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    • 제20권1호
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    • pp.98-105
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    • 2010
  • Squeal, a kind of self-excited vibration, is generated by the friction between the disc and the friction materials. It occurs at the ending stage of the braking process, and radiates and audible frequency range of 1 kHz to 10 kHz. Squeal is generated from unstability because of the coupling between the translation and rotation of the system. This instability is caused by the follower force and follower force is normal component of the friction force. In this paper modal analysis of wheel brake system was performed in order to predict the squeal phenomenon. It was shown that the prediction of system instability is possible by FEM. A finite element model of that brake system was made. Some parts of a real brake was selected and modeled. Modal analysis method performs analyses of each brake system component. Experimental modal analysis was performed for each brake components and experimental results were compared with analytical results from FEM. To predict the dynamic unstability of a whole system, the complex eigenvalue analysis for assembly modeling of components confirmed by modal analysis is performed. The finite element models of the disk brake assembly have been constructed, and the squeal noise problems have been solved by complex eigenvalue analysis. The complex eigenvalue analysis results compared with real train test.

화차 제동장치의 공기압 특성에 관한 실험적 연구 (Experimental Study on the Pneumatic Characteristics of Brake System for Freight Car)

  • 남성원;문경호;이동형;최경진;권석진
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 1999년도 춘계학술대회 논문집
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    • pp.110-115
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    • 1999
  • Experimental study is conducted to clarify the pneumatic characteristics of brake system for freight car. KNR(Korean National Railroad)'s freight cars have the laden-tare type control valve of brake system. But, laden-tare type control valve has some shortcomings to match the high speed freight car. Newly developed diaphragm type control valve is introduced to adopt freight car for speed-up. The test using the formated train set consisted of 21 cars is conducted to estimate the pneumatic braking efficiency of the mixed train set. From the results of experiment, the pressure characteristics of each brake cylinder show similar patterns qualitatively. But, in the case of release and brake application, quantitative pressure values of brake cylinder are different.

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캐나다 무인 운전 전동차 제동 시스템 고찰 (Study on Brake System of Canada RAV Rapid Transit)

  • 유현규;최철한;은정일
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2007년도 춘계학술대회 논문집
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    • pp.1646-1649
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    • 2007
  • The optimal braking control system is determined according to the required operating condition, for example brake rate. On that reason each train has its own various special features. This paper describes a study on the Brake Control System of Canada RAV Rapid Transit which also has various special features, to help comprehensive concept of brake control system including Cross Brake Control System and Guaranteed Emergency Brake Rate.

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틸팅차량의 활주방지 제어시스템 해석 (Anti-skid Control System Analysis of a Tilting Train)

  • 강철구;김호연;김민수;구병춘
    • 대한기계학회논문집A
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    • 제33권2호
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    • pp.169-178
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    • 2009
  • The presence of low adhesion at the wheel-rail contact point can result in skid of train wheels, and the skid, in turn, results in flats appearing on the wheels. Thus, anti-skid control has a crucial role for safe braking and prevention from flats that could cause a disastrous train accident. This paper presents dynamic modeling of a tilting train and the brake system of the tilting train, and analyzes the anti-skid logic used in the tilting train. The validity of the analysis is demonstrated via simulation study using Simulink for skid and re-adhesion circumstances of the tilting train.

Maglev(UTM-02) Brake System Change from Pneumatic Bake System to Hydraulic Brake System

  • Kim, Kinam;Hwang, Sungwoon;Jeon, Heekwon
    • International Journal of Railway
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    • 제8권1호
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    • pp.30-34
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    • 2015
  • The Maglev(UTM-02) project is leading by Korea Institute of Machinery & Materials and financially supported from the ministry of Commerce, Industry and Energy. The early development stagy of Maglev(UTM-02) was adopted the general urban railway pneumatic brake system due to the Korea domestic industrial environment. Currently there is two commercial operation Light Railway Train(LRT) system in Korea. One is U-Line in Uijungbu, and the other is Everline in Yongin. Both LRT systems are adopting high performance light weight hydraulic brake system. But those design and manufacturing core technology of the brake system is came from a major brake system companies located from aboard. Currently various studies have been continued to increase practical application and to improve competitiveness on performance for each sub-system of Maglev. Also in case of brake system, developing competitive hydraulic brake system is required. In this study, we have introduced the development process and performance evaluation of the new hydraulic brake system of Maglev.

UIC 544-1을 이용한 이란동차 Braked Weight 산출에 관한 연구 (A Study for determining the braked weight of Iran DMU using UIC 544-1)

  • 윤기석;전운호
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2009년도 춘계학술대회 논문집
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    • pp.1624-1633
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    • 2009
  • 철도차량의 제동장치란 차량의 운동에너지를 열 에너지로 변환시켜 대기중으로 방출시킴으로써 차량의 속도를 감속하거나 멈추게 하기 위해 설치한 장치로써 철도차량의 안전한 승객 및 화물 운송을 위하여 제동시스템의 성능 확인은 운영처의 주된 관심사가 되고 있다. 또한 일부 운영처는 차량에 적용된 제동시스템의 성능 지표인 제동중량 (Braked Weight) 값을 차량 외환에 기입하도록 요구하는 등의 제동시스템 성능입증은 중요한 요소가 되고 있다. 특히 해외 수출된 이란동차는 편성당 2개의 디젤 엔진(800HP)을 추진 동력원으로 하여 이란현지 승객을 운송할 목적으로 제작, 운영되고 있는 4량 l편성의 디젤동차 (Diesel Multiple Unit, 이하 DMU)이며 적용된 제동의 종류는 운전자의 제동핸들(Mascon) 조작으로 발생한 제동지령이 제동제어장치(BCU) 전달되어 발생되는 제동인 주제동(Direct Brake)과 제동제어장치(BCU) 제어불능 등의 경우에 사용되는 백업(Back-Up) 제동인 보조 제동(Indirect Brake)로 구성되어 있다. 주 제동 및 보조 제동의 성능은 운영처의 영업운행 선로에서 규정된 속도에서 규정된 제동거리를 만족하는지의 제동거리 측정시험을 통하여 확인되나, UIC 승인 받은 제동부품으로 시스템을 구현한 이란 동차 보조 제동(Indirect Brake)의 경우 UIC 544-1 규정에 의한 제동중량(Braked Weight) 값을 산출해야 정확한 성능 확인이 된다. 따라서 본 연구에서는 이란동차에 적용된 UIC 보조제동 시스템에 대한 성능을 확인하고자 UIC 544-1에 의거 제동중량(Braked Weight) 값을 산출하고자 한다.

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실차 주행시험을 통한 디스크-패드 마찰계수 측정방법 (Measuring methods for friction coefficient of disc-pad through running test)

  • 목진용;김영국;김석원;박찬경;김기환
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2008년도 춘계학술대회 논문집
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    • pp.996-1001
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    • 2008
  • To stop the train safely within the limited traveling distance and reduce its speed to the desired speed, it is necessary to guarantee the correct braking force. Presently, most trains have electric propulsion system and have adopted combined electrical and mechanical(friction) braking system. The friction coefficient between brake disc and pad is an important parameter in determining the mechanical braking force. In general, friction coefficient data of braking material have been taken through the dynamo-test in a laboratory. This study have suggested two methodologies that can measure friction coefficient of braking material on the train's actual operating condition. The first is the direct method; measure the brake force and the clamping force applied on the mechanical brake by using strain gauges installed at the brake disk, and then calculate it. The second method is the indirect method; obtain the friction coefficient by using the train load and the equivalent brake force which is deducted the longitudinal force, such as resistance to motion, gradient resistance and curved resistance, from the inertia force applied to the train.

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