• 제목/요약/키워드: Trade-off in compositions-properties-process

검색결과 3건 처리시간 0.017초

열분석에 의한 PDP 격벽용 출발유리조성의 결정화 특성 연구 (Crystallization Kinetics by Thermal Analysis (DTA) on Starting Glass Compositions for PDP(Plasma Display Panel) Rib)

  • 전영욱;차재민;김대환;이병철;류봉기
    • 한국세라믹학회지
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    • 제39권8호
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    • pp.721-727
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    • 2002
  • 고함량 PbO계 조성 PDP 격벽용 유리의 경우, 광학적, 기계적 및 전기적 물성들을 만족시키며, 동시에 높은 온도에서 열처리공정을 거쳐야 하므로, 유리의 조성-물성-공정상의 trade-off가 발생하여, 이를 극복하기 위한 방안으로서 유리의 결정화가 유효하다. 이에 본 연구에서는 고함량 PbO계 조성 PDP 격벽용 후보 유리계의 최적결정화조건을 확립하고자 열시차분석법(DTA)에 의한 결정화 특성을 연구하였다. $62PbO-19B_2O_3-10SiO_2-9(Al_2O_3-K_2O-BaO-ZnO)$(in wt%) 조성계의 유리에 결정핵생성 및 성장을 위해 $TiO_2$를 3 wt%를 첨가한 수, 용융/냉각/분쇄 처리 후 얻어진 유리 분말을 $445^{\circ}C$에서 각각 1∼10시간 열처리하여 핵생성을 시켰으며, 이렇게 얻어진 각 유리 분말은 각기 $5∼25^{\circ}C/min$의 가변 승온속도로 DTA 측정을 하였다. DTA 결정화 피크 온도는 승온속도가 높아짐에 따라 증가하였고, 열처리 시간이 증가함에 따라 감소하였다. Avrami 변수는 1에 근사하는 값이 얻어져서, 표면결정화가 우선하였으며, 최대 핵생성 처리시간은 2시간이었다.

금속 3D 프린팅 적층 제조 공정 기반 Al-Si-Cu-Mg 합금 조합 실험 (3D-printing-based Combinatorial Experiment for Al-Si-Cu-Mg Alloys)

  • 송용욱;김정준;박수원;최현주
    • 한국분말재료학회지
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    • 제29권3호
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    • pp.233-239
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    • 2022
  • Aluminum alloys are extensively employed in several industries, such as automobile, aerospace, and architecture, owing to their high specific strength and electrical and thermal conductivities. However, to meet the rising industrial demands, aluminum alloys must be designed with both excellent mechanical and thermal properties. Computer-aided alloy design is emerging as a technique for developing novel alloys to overcome these trade-off properties. Thus, the development of a new experimental method for designing alloys with high-throughput confirmation is gaining focus. A new approach that rapidly manufactures aluminum alloys with different compositions is required in the alloy design process. This study proposes a combined approach to rapidly investigate the relationship between the microstructure and properties of aluminum alloys using a direct energy deposition system with a dual-nozzle metal 3D printing process. Two types of aluminum alloy powders (Al-4.99Si-1.05Cu-0.47Mg and Al-7Mg) are employed for the 3D printing-based combined method. Nine types of Al-Si-Cu-Mg alloys are manufactured using the combined method, and the relationship between their microstructures and properties is examined.

3차원 적층 제조 공정(DED) 기반 Al-6061+Al-12Si 합금 조합 실험 (Combinatorial Experiment for Al-6061 and Al-12Si alloy Based on Directed Energy Deposition (DED) Process)

  • 전서연;박수원;송용욱;박지원;박현영;이보람;최현주
    • 한국분말재료학회지
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    • 제30권6호
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    • pp.463-469
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    • 2023
  • Aluminum alloys, known for their high strength-to-weight ratios and impressive electrical and thermal conductivities, are extensively used in numerous engineering sectors, such as aerospace, automotive, and construction. Recently, significant efforts have been made to develop novel aluminum alloys specifically tailored for additive manufacturing. These new alloys aim to provide an optimal balance between mechanical properties and thermal/electrical conductivities. In this study, nine combinatorial samples with various alloy compositions were fabricated using direct energy deposition (DED) additive manufacturing by adjusting the feeding speeds of Al6061 alloy and Al-12Si alloy powders. The effects of the alloying elements on the microstructure, electrical conductivity, and hardness were investigated. Generally, as the Si and Cu contents decreased, electrical conductivity increased and hardness decreased, exhibiting trade-off characteristics. However, electrical conductivity and hardness showed an optimal combination when the Si content was adjusted to below 4.5 wt%, which can sufficiently suppress the grain boundary segregation of the α-Si precipitates, and the Cu content was controlled to induce the formation of Al2Cu precipitates.