• Title/Summary/Keyword: Torque standard machine

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Precision Control of a Torque Standard Machine Using Fuzzy Controller (퍼지제어기를 이용한 토크 표준기의 정밀제어)

  • Kim, Gab-Soon;Kang, Dae-Im
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.46-52
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    • 2001
  • This study describes the precision control of the torque standard machine using a self-tuning fuzzy controller. The torque standard machine should generate the accurate torque for calibrating a torque sensor. In order to reduce the relative expanded uncertainty of the torque standard machine, when a weight is hanged to the end of the torque arm for generating the torque, the sloped torque arm should be accurately controlled to the horizontal level. If the slope of the torque arm is larger from the inaccurate control, the uncertainty of the torque standard machine due to control will be larger. This applies the inaccurate torque to a torque sensor to calibrate, and the measuring error of the torque sensor generate from it. Therefore the torque arm of the torque standard machine is accurately controlled. In this paper, the self-tuning fuzzy controller was designed using a fuzzy theory, and the torque arm of the torque standard machine was accurately controlled. The control gain of the fuzzy controller, that is the membership function size of the error, the membership function size of the error change and the membership function size of the controller were determined from the self-tuning. The control results of the torque standard machine were the overshoot within 0.0076mm, the rise time within 16.70sec and the steady state error within 0.0076mm.

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Torque Standards and Evaluation (토크 표준 및 평가 연구 동향)

  • 박연규;김민석;김종호;강대임
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.9
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    • pp.26-31
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    • 2004
  • 일반적인 공업 제품은 다수의 부품들로 이루어져 있다. TV 등과 같은 가전제품은 천여개, 자동차는 만여개, 그리고 항공기는 십만여개의 부품으로 구성된다. 여러 개의 부품은 다양한 방법으로 조립되어 완제품을 이룬다. 자동차의 제조와 같은 기계공업 분야에서 가장 일반적인 조립방법은 볼트 또는 나사를 이용하는 방법이다.(중략)

2 kNm Deadweight Torque Standard Machine in KRISS (한국표준과학연구원의 실하중 토크 표준기)

  • 김민석;박연규;김종호;강대임
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.656-659
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    • 2004
  • As the demand for traceable calibrations of torque measuring devices has considerably increased both in the production sector and in research institutes, suitable standard machines had to be developed at the Korea Research Institute of Standards and Science. Owing to its special design, the small uncertainty of measurement required for the realization of the static torque can be reached (relative uncertainty of measurement < 5$\times$10$^{-5}$ in the measurement range between 500 and 2000 Nm, and < 1$\times$10$^{-4}$ in the measurement range from 10 to 500 Nm). The relative discrepancy between our torque calibration results of 2 kNm and PTB s (Physikalisch Technische Bundesanstalt, Germany) results was less than 2$\times$10$^{-5}$ , which confirming our uncertainty estimation.

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The Determination of Temperature and Humidity Sensitivity Coefficients of Torque Transducers using Seasonal Climatic Changes of Ambient Conditions in the Laboratory (계절에 따른 실험실 환경변화를 이용한 토크측정기의 온도 및 습도 감도계수 결정)

  • Derebew, Mulugeta;Kim, Min Seok;Park, Yon Kyu;Lee, Ho Young
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.2
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    • pp.185-190
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    • 2015
  • This paper presents a new method to determine sensitivity coefficients of temperature and humidity of torque transducers by using a natural and seasonal variation of ambient conditions at the laboratory. We had measured the sensitivities of the torque transducers over almost one year using the KRISS 2 kN m torque standard machine. The sensitivity data acquired at various ambient conditions were processed using our measurement model to extract the sensitivity coefficients of temperature and humidity simultaneously with high precision. A comparison with a previous method using an environmental control chamber was carried out to test the feasibility of using our new method. Two results agreed within the uncertainty. We revealed that the torque measuring errors could be 8 times higher than the measurement and calibration capability of KRISS torque standard machine if the sensitivity changes due to the temperature and humidity are not properly corrected during a calibration.

Fault Tolerant Actuator for Steer-By-Wire Application

  • Mutschler P.;Krautstrunk A.
    • Proceedings of the KIPE Conference
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    • 2001.10a
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    • pp.741-745
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    • 2001
  • Reliability and safety of steer-by-wire concepts can be achieved by redundant designs. This paper discusses the design of a fault tolerant concept for a force feedback actuator with a standard three-phase PMSM. In contrast to usual drives, the phases of the machine are separated electrically. This design allows driving the machine with two instead of three phases in case of a fault. A superimposed torque controller adjusts the influence of fault currents and torque harmonics in two-phase operation and guarantees smooth torque at the steering wheel

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Fast Switching Direct Torque Control Using a Single DC-link Current Sensor

  • Wang, Wei;Cheng, Ming;Wang, Zheng;Zhang, Bangfu
    • Journal of Power Electronics
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    • v.12 no.6
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    • pp.895-903
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    • 2012
  • This paper presents a fast switching direct torque control (FS-DTC) using only a single DC-link current sensor. In FS-DTC, six new active voltage complex space vectors (CSVs) are synthesized by the conventional active voltage space vectors (SVs). The corresponding sectors are rotated in the anticlockwise direction by 30 degrees. A selection table is defined to select the CSVs. Based on the "Different Phase Mode", the output sequence of the selected CSV is optimized. Accordingly, a reconstruction method is proposed to acquire the phase currents. The core of the FS-DTC is that all of the three phase currents can be reliably reconstructed during every two sampling periods, which is the result of the fast switching between different phases. The errors between the reconstructed and actual currents are strictly limited in one sampling period. The FS-DTC has the advantages of the standard DTC scheme such as simple structure, quick torque response and robustness. As can be seen in the analysis, the FS-DTC can be thought of as an equivalent standard DTC scheme with 86.6% of the maximum speed, 173.2% of the torque ripple, and 115% of the response time of the torque. Based on a dSPACE DS1103 controller, the FS-DTC is implemented in an induction machine drive system. The results verify the effectiveness of the FS-DTC.

Experimental Analysis of an Automatic Transmission Clutch Disk Friction Characteristics (자동변속기 클러치 디스크 마찰특성의 실험적 분석)

  • Jung, Gyu Hong;Park, Dong Hoon;Na, Doo Hyun
    • Journal of Drive and Control
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    • v.15 no.3
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    • pp.14-20
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    • 2018
  • Wet clutches in an automatic transmission enable the transmission of the engine power by the frictional torque experienced and noted between disk and plates. Since the clutch frictional torque considerably affects the shift quality of an automatic transmission as well as the durability of the machinery, its friction characteristics must be carefully examined to meet the design requirements. The SAE No. 2 friction test machine is a well-known standard to evaluate mainly the friction characteristics of plate clutches along with the required automatic transmission fluids. This paper reviews the experimental analysis of the wet clutch friction characteristics by using the exclusively developed clutch test machine which is capable of controlling the clutch test procedure, in accordance with the applicable test standard and processing of the experimental data automatically. As the clutch test machine is designed for the accommodation of dual clutches which is applied to the real transmission, it can evaluate not only the clutch friction characteristics, but also an actuation performance of a measured clutch piston. In respect to friction characteristics involving dynamic friction coefficients, the energy absorbed in a clutch disk and the recorded temperatures of clutch plates during braking actions and procedures are also investigated. Additionally, the change of friction coefficients by the use of the repeated clutch application is also observed with the endurance test functions of an accurately calibrated and dedicated clutch test machine.

Improved Suter Transform for Pump-Turbine Characteristics

  • Dorfler, Peter K.
    • International Journal of Fluid Machinery and Systems
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    • v.3 no.4
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    • pp.332-341
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    • 2010
  • Standard dimensionless parameters cannot simultaneously represent all operation modes of a pump-turbine. They either have singularities at E=0 and multiple values in the 'unstable' areas, or else get singular at n=0. P. Suter (1966) introduced an alternative set of variables which avoids singularity and always remains unique-valued. This works for non-regulated pumps but not so well for regulated machines. A modification by C.S. Martin avoids distortion at low load. The present paper describes further improvements for the representation of torque, and for closed gate (where Suter's concept does not work). The possibility to interpolate across all operation modes is likewise useful for representing other mechanical parameters of the machine. Practical application for guide vane torque and pressure pulsation data is demonstrated by examples.

Control of Open-Loop PWM Delta-Connected Motor-Drive Systems under One Phase Failure Condition

  • Sayed-Ahmed, Ahmed;Demerdash, Nabeel A.O.
    • Journal of Power Electronics
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    • v.11 no.6
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    • pp.824-836
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    • 2011
  • A new fault-tolerant control topology for open-loop motor-drive systems with Delta-connected stator windings is introduced in this paper. This new control topology enables the operation of a three-phase induction machine as a two-phase machine fed by a three-phase inverter upon a failure in one of the motor phases. This topology utilizes the "open-Delta" configuration to independently control the current in each of the two remaining healthy phases. This new control technique leads to the alleviation of any torque pulsations resulting from the consequences of the asymmetrical conditions associated with this class of faults.

Evaluation of Fracture Strength and Screw Loosening of a New Angled Abutment with Angulated Screw Channel (나사 접근 구멍 각도가 조절 가능한 새로운 경사형 지대주의 파절강도 및 나사 풀림력 연구)

  • Jae-Won Choi
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.4_2
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    • pp.623-628
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    • 2023
  • The purpose of this study was to evaluate the fracture strength and removal torque value (RTV) of a conventional angled abutment and a newly developed angled abutment (Beauty up abutment) with an angulated screw access hole. Each abutment was divided into a control group and an experimental group (n = 20, respectively). To measure the fracture strength, the abutment was connected to the internal hex implant with 30 Ncm torque, and a load was applied at 30 degree angle with cross-head speed of 1 mm/min using a universal testing machine according to the ISO 14801:2016 standard. To measure RTV, each abutment was fastened to the implant with 30 Ncm torque. Retightening was performed after 10 minutes, and initial RTV was measured with a digital torque gauge. After retightening, a load of 250 N was applied to the abutment at a 30 degree angle using a chewing simulator. After a total of 100,000 repeated loads, RTV was measured. Statistical analysis was performed using Wilcoxon signed rank test and Mann-Whitney U test (α = .05). The fracture strength of the experimental group was statistically significantly lower than that of the control group (P = .009). There was no significant difference between initial RTV and post-loading RTV between the experimental group and the control group (P = .753, P = .527, respectively), and cyclic loading did not significantly affect RTV in both groups (P = .078).