• Title/Summary/Keyword: Torque gain

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Design of a Drilling Torque Controller in a Machining Center (머시닝센터에서 드릴링 토크 제어기의 설계)

  • 오영탁;권원태;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.513-518
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    • 2001
  • As the machining depth increases, the drilling torque increases and fluctuates and the risk of drill failure also increases. Hence, drilling torque control is very important to prevent the drill from failure. In this study, a PID controller was designed to control the drilling torque in a machining center. The plant including the feed drive system, cutting process, and spindle system was modeled for controller design. The Ziegler-Nichols rule was used to determine the controller gain and control action times. The root locus plot was used to tune the controller gain for a certain cutting condition. Also, suggested was a simple method to obtain the tuned controller gain for an arbitrary cutting condition not using the Ziegler-Nichols rule and root locus plot. The cutting torque control, performance of the designed controller and the effect of gain tuning on the control performance were examined.

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Cutting Torque Control in Drilling Part 1 : Design of a Cutting Torque Controller (드릴 공정시 절삭 토크 제어 제 1 편 : 절삭 토크 제어기의 설계)

  • O, Yeong-Tak;Gwon, Won-Tae;Ju, Jong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.96-106
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    • 2001
  • As the drilling depth increases, the cutting torque increases and fluctuates, which can lead to the machine tool vibration, severe tool wear, and catastrophic tool breakage. Hence, cutting torque control is very important to improve productivity in drilling. In this paper, a PID controller was designed to control the drilling torque. The plant including the feed drive system, cutting process and spindle drive system was modeled for controller design. The Ziegler-Nichols method was used to determine the controller gain and control action times and the root locus plot was used to tune the controller gain for a certain cutting condition. Also, suggested was a simple method to obtain the tuned controller gain for an arbitrary cutting condition not using the Ziegler-Nichols method and the root locus plot. The performance of the designed controller and the effect of controller gain tuning were verified from experiments.

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A Basic Study for Tuning Power System Stabilizer Part I : Analyzing the Torque Characteristics of Power System Corresponding to Operating Conditions (PSS 튜닝을 위한 기본 연구 Part I : 계통 운전조건에 대한 토오크 특성분석)

  • 김동준;문영환;김태균
    • The Transactions of the Korean Institute of Electrical Engineers A
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    • v.48 no.9
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    • pp.1064-1072
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    • 1999
  • The basic concepts, which are related to the PSS tuning conditions and performance conditions for the safe of determination of PSS gain and compensation of phasor lagging, are thoroughly investigated in this first part. The performance conditions, where the power system has the lowest inherent damping torque and PSS should provide maximum damping torque, are examined by analysing synchronizing torque and damping torque supplied by the voltage control loop at the oscillation frequency. PSS tuning conditions are also investigated by observing the phasor lagging and the gain, resulted from power system-generator-excitation system depending on operating conditions, such as generator active power, reactive power, transmission impedance and AVR gain. The basic concepts developed in this PartImake it possible to lay foundation for the discussion of PSS tuning in Part II.

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Knock Control Using Cylinder Block Vibration Signals in a Spark-Ignition Engine (스파크 점화 기관의 실린더 블록 진동 신호를 이용한 노킹 제어)

  • 함윤영;전광민
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.1
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    • pp.186-194
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    • 1997
  • The objective of this study is to develope knock control algorithms which can increase engine power without causing frequent knock occurrence. A four cylinder spark-ignition engine is used for the experiments to develop knock control algorithms which use block vibration signals. Knock occurrence is detected accurately by using knock threshold values which consider the difference of transmission path of each cylinder. Spark timing is controlled both simultaneously and individually. With the simultaneous control, torque gain is achieved by retarding the spark timing on knock occurrence in propotion to the knock intensity. The individual knock control algorithm results in higher torque gain than the simultaneous knock control algorithm. The knock occurrence frequency of the individual knock control algorithm is about twice the value of the simultaneous knock control algorithm results. Both control algorithms give similar torque gain of about 3% when they are optimized.

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A Robust Slip Controller for the Variation of Rotor Resistance of Induction Motors (유도전동기 회전자 저항 변동에 강인한 슬립제어기)

  • Kang, Hyun-Soo;Cho, Soon-Bong;Lee, Taeck-Ki;Hyun, Dong-Seok
    • Proceedings of the KIEE Conference
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    • 1995.07a
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    • pp.224-226
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    • 1995
  • This paper presents an algorithm that the gain of the slip calculator is correctly adjusted for the variation of the rotor resistance. In the indirect field oriented controller, if the gain (rotor resistance) of the slip calculator is set the incorrect value, the torque and the flux are not properly controlled. Using of the two torque angles (i.e. stationary torque angle and rotating torque angle), we estimate the rotor resistance, and then adjust the gain of the slip calculator for the variation of the rotor resistance. It has been realized to confirm the validity of the proposed algorithm by the simulation results.

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Experimental Results of Adaptive Load Torque Observer and Robust Precision Position Control of PMSM (PMSM의 정밀 Robust 위치 제어 및 적응형 외란 관측기 적용 연구)

  • Go, Jong-Seon;Yun, Seong-Gu
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.49 no.3
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    • pp.117-123
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    • 2000
  • A new control method for precision robust position control of a PMSM (Permanent Magnet Synchronous Motor) using asymptotically stable adaptive load torque observer is presented in the paper. Precision position control is obtained for the PMSM system approximately linearized using the field-orientation method. Recently, many of these drive systems use the PMSM to avoid backlashes. However, the disadvantages of the motor are high cost and complex control because of nonlinear characteristics. Also, the load torque disturbance directly affects the motor shaft. The application of the load torque observer is published in [1] using fixed gain. However, the motor flux linkage is not exactly known for a load torque observer. There is the problem of uncertainty to obtain very high precision position control. Therefore, a model reference adaptive observer is considered to overcome the problem of unknown parameter and torque disturbance in this paper. The system stability analysis is carried out using Lyapunov stability theorem. As a result, asymptotically stable observer gain can be obtained without affecting the overall system response. The load disturbance detected by the asymptotically stable adaptive observer is compensated by feedforwarding the equivalent current which gives fast response. The experimental results are presented in the paper using DSP TMS320c31.

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An Effect of Pitch Gain-Scheduling on Shaft Vibration Response of Wind Turbine (풍력터빈 축 진동 응답에 대한 피치 게인-스케쥴링의 효과)

  • Lim, Chae-Wook;Jo, Jun-Chul
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.2
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    • pp.36-40
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    • 2012
  • Pitch control of wind turbine is activated above rated wind speed for the purpose of rated power regulation. When we design pitch controller, its gain-scheduling is essential due to nonlinear characteristics of aerodynamic torque. In this study, 2-mass model including a vibration mode of drive-train for a 2 MW wind turbine is considered and pitch control with gain-scheduling using a linearization analysis of the nonlinear aerodynamic torque is applied. Some simulation results for the pitch gain-scheduling under step wind speed are presented and investigated. It is shown that gain-scheduling in pitch control is important especially in the region of high wind speeds when there exists a vibration mode of drive-train.

Improvement of Microstep Characteristics in Hydrostatic Table with Ballscrew (볼스크류로 구동되는 유정압테이블의 미소이송특성 향상)

  • 황주호;박천홍;이찬홍;이후상
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.1
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    • pp.94-100
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    • 1998
  • Microstep characteristics largely depends on the variation of friction force induced by the geometric accuracy of ballscrew, guide rail and the control characteristics of servo unit. In this paper, for improving the microstep characteristics of hydrostatic table with ballscrew, microstep resolution according to the control mode of servo amplifier and response characteristic by the variation of integral gain are tested and compared. Relationship between micro motion behavior of hydrostatic table and the output torque is also tested for acquiring the effective variables on control characteristics. From the results. it is confirmed that the torque control mode has a advantage in microstep resolution, and more stable than velocity control mode in low feed rate, and by the increase of integral gain in the elastic motion realm, response characteristics can be improved.

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Dynamic Response of a 2.75MW Wind Turbine Applying Torque Control Method Based on Torque-Mode (토크모드 기반의 토크 제어 방법을 적용한 2.75MW 풍력터빈의 동적 응답)

  • Lim, Chae-Wook
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.6
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    • pp.5-11
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    • 2013
  • Torque control methods of wind turbine are mainly classified into two methods: torque-mode and speed-mode methods. The traditional torque-mode method, in which generator torque proportional to square of generator speed is determined, has been chosen in many wind turbines but its response is slower as they are larger in multi-MW size. Torque control methods based on both speed-mode and torque-mode can be used to make response of wind turbine faster. In this paper, two torque control methods based on the traditional torque-mode method are applied to a 2.75 MW wind turbine. It is shown through some simulation results for real turbulence wind speeds that torque control method based on torque-mode has the merit of reducing fluctuations of generated power than PI controller based on speed-mode.

Asymptotically Stable Adaptive Load Torque Observer for Precision Position Control of BLDC Motor

  • 고종선
    • Proceedings of the KIPE Conference
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    • 1997.07a
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    • pp.97-100
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    • 1997
  • A new control method for the robust position control of a brushless DC(BLDC) motor using the asymptotically stable adaptive load torque observer is presented. A precision position control is obtained for the BLDC motor system approximately linearized using the field-orientation method. And the application of the load torque observer is published in [1] using fixed gain. However, the flux linkage is not exactly known for a load torque observer. Therefore, a model reference adaptive observer is considered to overcome the problem of the unknown parameter in this paper. And stability analysis is carried out using Liapunov stability theorem. As a result, asymptotically stable observer gain can be obtained without affecting the overall system response. The load disturbance detected by the asymptotically stable adaptive observer is compensated by feedforwarding the equivalent current having the fast response.

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