• Title/Summary/Keyword: Torque error

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Design of Two-axis Force/Torque Sensor for Hip Joint Rehabilitation Robot (고관절 재활로봇의 2축 힘/토크센서 설계)

  • Kim, Han-Sol;Kim, Gab-Soon
    • Journal of Institute of Control, Robotics and Systems
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    • v.22 no.7
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    • pp.524-529
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    • 2016
  • We describe the design and fabrication of a two-axis force/torque sensor with parallel-plate beams (PPBs) and single beams for measuring force and torque in hip-joint rehabilitation exercise using a lower rehabilitation robot. The two-axis force/torque sensor is composed of an Fz force sensor and a Tz torque sensor, which detect z direction force and z direction torque, respectively. The two-axis force/torque sensor was designed using the FEM (Finite Element Method) and manufactured using strain gages. The characteristics experiment of the two-axis force/torque sensor was carried out. The test results show that the interference error of the two-axis force/torque sensor was less than 0.64% and the repeatability error and the non-linearity of the two-axis force/torque sensor were less than 0.03%. It is thought that the developed two-axis force/torque sensor could be used for a lower rehabilitation robot.

Precision Control of a Torque Standard Machine Using Fuzzy Controller (퍼지제어기를 이용한 토크 표준기의 정밀제어)

  • Kim, Gab-Soon;Kang, Dae-Im
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.46-52
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    • 2001
  • This study describes the precision control of the torque standard machine using a self-tuning fuzzy controller. The torque standard machine should generate the accurate torque for calibrating a torque sensor. In order to reduce the relative expanded uncertainty of the torque standard machine, when a weight is hanged to the end of the torque arm for generating the torque, the sloped torque arm should be accurately controlled to the horizontal level. If the slope of the torque arm is larger from the inaccurate control, the uncertainty of the torque standard machine due to control will be larger. This applies the inaccurate torque to a torque sensor to calibrate, and the measuring error of the torque sensor generate from it. Therefore the torque arm of the torque standard machine is accurately controlled. In this paper, the self-tuning fuzzy controller was designed using a fuzzy theory, and the torque arm of the torque standard machine was accurately controlled. The control gain of the fuzzy controller, that is the membership function size of the error, the membership function size of the error change and the membership function size of the controller were determined from the self-tuning. The control results of the torque standard machine were the overshoot within 0.0076mm, the rise time within 16.70sec and the steady state error within 0.0076mm.

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Development of Torque Sensor for Measurement of Knee Joint Torque of Walking Assist Robot in Stroke Patients (뇌졸중환자 보행보조로봇의 무릎관절 토크측정을 위한 토크센서 개발)

  • Park, Jeong-Hyeon;Kim, Gab-Soon
    • Journal of Sensor Science and Technology
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    • v.27 no.2
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    • pp.105-111
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    • 2018
  • In this paper, a torque sensor is designed and fabricated to measure the knee joint torque of a walking assist robot for stroke patients. The torque sensor sensing part was modeled on the link of the part connected to the knee joint motor. The torque capacity of the knee joint was calculated by simulation and the size of the torque sensor sensing part was designed using the finite element method. The torque sensor was fabricated by attaching a strain gauge to the sensing part. Characteristic experiments were conducted to characterize the torque sensor, and the torque sensor was calibrated to utilize it for the control of the walking assist robot. As a result of the characteristics test, the reproducibility error and the nonlinearity error of the torque sensor were 0.03% and 0.04%, respectively. Therefore, it is considered that the developed torque sensor can be used to measure the torque applied to the knee joint when walking on a walking assist robot.

Design of the Modified PID Speed Controller to Reduce the Speed Ripple (속도 리플 억제를 위한 수정된 PID 속도 제어기의 설계)

  • Kim, Hong-Min;Choo, Young-Bae;Lee, Dong-Hee
    • The Transactions of the Korean Institute of Power Electronics
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    • v.17 no.2
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    • pp.135-141
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    • 2012
  • PMSM(Permanent Magnet Synchronous Motor) has periodic torque ripple from the cogging torque and load conditions. This paper proposes the modified PID speed controller to reduce the speed ripple of the PMSM. The proposed modified PID controller uses a selective D(Differential) control term according to the speed error and the differential of the speed error. The proposed speed controller produces an additional torque reference such as torque compensator based on PI controller according to the speed error and the differential of the speed error, and it can reduce the vibration of the conventional D-control term with reduced speed ripple. Since the additional torque reference of the proposed speed controller is changed by the sign of the speed error and the differential of the speed error, a simple function to determine the sign of the error is used to produce the compensated torque. The proposed control scheme is verified by the computer simulation and the experiments.

Interpolation Error Compensation Method for PMSM Torque Control (PMSM 토크제어를 위한 보간오차 보상방법)

  • Lee, Jung-Hyo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.3
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    • pp.391-397
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    • 2018
  • This paper proposes a interpolation error compensation method for PMSM torque control. In PMSM torque control, two dimensions look-up table(2D-LUT) is used for current reference generation due to its stable and robust torque control performance. However, the stored data in 2D-LUT is discreet, it is impossible to store all over the operation range. To reduce the reference generation error in this region, the 2D-Interpolation method is conventionally used, however, this method still remains the error affected by the number of stored data. Besides, in the case stored by fixed unit, this error is increased in field weakening region because of the small number of stored data. In this paper, analyzing the cause of this interpolation error, and compensating the method to reduce this error. Proposed method is verified by the simulation and experiment.

Torque Sharing Function of SRM for Torque Ripple Reduction in Commutation Region (커뮤테이션 구간의 토크리플 저감을 위한 SRM의 토크 분배 함수 기법)

  • Kim, Tae-Hyoung;Wang, Huijun;Lee, Dong-Hee;Ahn, Jin-Woo
    • Proceedings of the KIPE Conference
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    • 2007.11a
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    • pp.148-150
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    • 2007
  • A novel torque sharing function (TSF) is presented. To improve efficiency and to reduce torque ripple in commutation region, only a phase torque under commutation is regulated to produce a uniform torque. And the torque developed by the other phase remains with the previous state under a current limit of the motor and drive. If the minimum change of a phase torque reference can not satisfy the total reference torque, two-phase changing mode is used. Since a phase torque is constant and the other phase torque is changed at each rotor position, total torque error can be reduced within a phase torque error limit. And the total torque error is dependent on the change of phase torque. To consider non-linear torque characteristics and to suppress a tail current at the end of commutation region, the incoming phase current is changed to torque increasing direction, but the outgoing phase current is changed to torque decreasing direction. So, the torque sharing of the outgoing phase and incoming phase can be smoothly changed with a minimum current cross over. The proposed control scheme is verified by some computer simulations and experimental results.

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Direct Torque Control Scheme of Switched Reluctance Motor using Novel Torque Sharing Function (토크분배함수를 이용한 SRM의 적접토크제어기법)

  • Ahn, Jin-Woo;Lee, Dong-Hee;Kim, Tae-Hyoung;Liang, Jianing
    • Proceedings of the KIEE Conference
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    • 2007.10c
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    • pp.138-140
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    • 2007
  • A novel non-linear logical torque sharing function (TSF) is presented. To improve efficiency and to reduce torque ripple in commutation region, only a phase torque under commutation is regulated to produce a uniform torque. And the torque developed by the other phase remains with the previous state under a current limit of the motor and drive. If the minimum change of a phase torque reference can not satisfy the total reference torque, two-phase changing mode is used. Since a phase torque is constant and the other phase torque is changed at each rotor position, total torque error can be reduced within a phase torque error limit. And the total torque error is dependent on the change of phase torque. To consider non-linear torque characteristics and to suppress a tail current at the end of commutation region, the incoming phase current is changed to torque increasing direction, but the outgoing phase current is changed to torque decreasing direction. So, the torque sharing of the outgoing phase and incoming phase can be smoothly changed with a minimum current cross over. The proposed control scheme is verified by some computer simulations and experimental results.

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The Reluctance Torque Estimate by Linkage Flux Calculation of IPMSM (IPMSM의 쇄교자속 계산을 통한 릴럭턴스 토크 산정)

  • Cho, Gyu-Won;Kim, Cheol-Min;Lee, Jung-Gyu;Kim, Gyu-Tak
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.2
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    • pp.171-176
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    • 2013
  • Classically, reluctance torque of IPMSM(Interior Permanent Magnet Synchronous Motor) by using inductance according to current phase angle generates an error. This error is affected by total torque. From current phase angle $0^{\circ}$ to large errors will occur, because reluctance torque include current phase angle. But, reluctance torque from steady-state voltage equation of IPMSM is represented by linkage flux. So, reluctance torque is unrelated to the current phase angle formula can be derived. In this paper, operating torque was analyzed by d, q-axis linkage flux of IPMSM and reluctance torque to perform calculations reduced the error of the total torque calculation.

Torque and Force Measurement of a Prototype HAU Reaction Wheel and the Effect of Disturbance on the Attitude Stability of Spacecraft

  • Oh, Hwa-Suk;Kwon, Jae-Wook;Lee, Hyunwoo;Nam, Myung-Ryong;Park, Dong-Jo
    • Journal of Mechanical Science and Technology
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    • v.15 no.6
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    • pp.743-751
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    • 2001
  • A Prototype reaction wheel, named the Hankuk Aviation University (HAU) reaction wheel, has been developed for KAISTSAT satellite series. Torque and force disturbances are inherent in reaction wheels, and thus the force and torque characteristics should be examined for every newly developed reaction wheel. The torque and force disturbance noises in the prototype HAU reaction wheel are measured with a torque-measuring table developed for the present study. A new measuring procedure based on a simple principle is applied for the measurements. The frequency characteristics of the torque and force noises are analyzed by examining the power spectral density. The effect of the torque noise on the attitude stability is also examined through numerical simulations with a single-axis attitude model. The noise-induced attitude error and jitter and found to be well below the specified error limits for the KAISTSAT satellite series.

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Design of Force Sensors for the Ankle Rehabilitation Robot of Severe Stroke Patients (중증뇌졸중환자의 발목재활로봇을 위한 힘센서 설계)

  • Kim, Han-Sol;Kim, Gab-Soon
    • Journal of Sensor Science and Technology
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    • v.25 no.2
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    • pp.148-154
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    • 2016
  • This paper describes the design and fabrication of a two-axis force/torque sensor and an one-axis force sensor with parallel plate beams(PPSs) for measuring forces and torque in an ankle rehabilitation exercise using by a lower rehabilitation robot. The two-axis force/torque sensor is composed of a Fy force sensor and Tz torque sensor and the force sensor detects x direction force. The two-axis force/torque sensor and one-axis force sensor were designed using by FEM(Finite Element Method), and manufactured using strain-gages. The characteristics experiment of the two-axis force/torque sensor and one-axis force sensor were carried out respectively. As a test results, the interference error of the two-axis force/torque sensor was less than 1.56%, the repeatability error and the non-linearity of the two-axis force/torque sensor were less than 0.03% respectively, and the repeatability error and the non-linearity of the one-axis force sensor were less than 0.03% and 0.02% respectively.