• Korean Chemical Engineering Research
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• v.48 no.4
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• pp.490-498
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• 2010

The optimum mold design and the optimum process condition were constructed upon executing process simulation of rubber injection molding with the commercial CAE program of MOLDFLOW(Ver. 5.2) in order to solve the process-problems of K company relating to air-traps and short-shots. The former occurs at the cavity edge of torque-rod-bush and the latter takes place for the injection molding of dynamic dampers. As a result the process problem relating to air traps was solved by optimizing edge-angle and the number of gates to prevent the flow congestion of flow-front and to make the flow-front movement unaffected by congestion. For dynamic dampers of K company the unmolded flaw caused by their unfilled cavity was corrected by installing the air-vent at the confronting locations of both upstream and downstream of flow-front where air traps frequently occur. Besides the unmolded flaws were rectified by altering the position of gate from the upper to the middle or by increasing the number of gates. Thus the process problems of K company relating to air-traps and short-shots of torque-rod-bush and dynamic dampers, respectively, were solved by proper altering of mold design with process simulation of rubber injection molding.

• Journal of the korean Society of Automotive Engineers
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• v.7 no.1
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• pp.63-67
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• 1985

KIA는 호평의 Bongo-9을 기본 model로 하여 도시형 다목적 leisure car인 Bongo-town을 개 발하게 되었다. TX엔진은 Bongo-town 탑재용으로 기존 1.3l TC 엔진을 volume-up 하여 전 회전 영역에서 괄목할 성능향상을 보였으며 특히 탑재차량의 특성을 고려하여 저속영역 torque를 강조하였고 부품호환성 및 생산 설비의 공용화에도 주력했다. 주요 개발내용은, 1) Cooling passage 개선 및 full siamese화 2) Piston과 connecting rod의 신설계 3) Piston 조합의 semi floating화 4) Cam shaft profile 선정 및 valve timing 변경 5) Distributor 최적진각특성 결정 6) Carburetor 개발 7) Torque limited fan and fan drive 채용 등이다. 상기내용중 중요한 몇가지를 기술하고자 한다.

• Tribology and Lubricants
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• v.36 no.3
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• pp.168-192
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• 2020

In recently designed diesel engines, the running conditions for piston-pin bearings have become severe because of the higher combustion pressure and increased temperature. Moreover, the metal removal from the bushing material has strongly reduced the ability of the antifriction material to accept asperity contacts. Therefore, it is necessary to find ways of reducing wear scar on the connecting-rod small-end bushing and piston-pin boss bearing related to the higher combustion pressure on the power cell of an engine. In this work, the position and level of material removal from the surfaces of the bushing and bearing under such severe operating conditions - for example, maximum power and torque conditions of a passenger car diesel engine - are estimated for several combinations of surface roughness. First, piston-pin rotating motion is investigated by calculating the friction coefficient at piston-pin bearings, the oil film thickness, and the frictional torques induced by hydrodynamic shear stress. Subsequently, the wear scarring on the surfaces of a connecting-rod small-end bushing and two piston-pin boss bearings related to piston-pin rotational motion is numerically calculated under the maximum power and torque operating conditions. This work is helpful to determine the reasonable surface roughness of the bushing and bearing for reducing wear volume occurring at the interface between a bearing and a shaft.

• Tribology and Lubricants
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• v.27 no.1
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• pp.25-33
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• 2011

Rolling contact ball bearings are utilized almost exclusively for liquid propellant rocket engine turbopump. Turbopump ball bearings are required to endure high speed and high load for a poor lubricated condition in cryogenic environment. To evaluate bearing heat generation performance, friction torque is investigated as a function of rotation speed, bearing load and cooling flow rate through an experimental study using water coolants. Radial and axial loads are simultaneously applied to the test bearing by gas pressurized cylinder rod. Endurance performance of bearing has been also verified under the bearing required load for operating condition during total accumulated test time 2,100 sec.

• Journal of the Korean Magnetics Society
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• v.8 no.6
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• pp.388-394
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• 1998

We designed and fabricated an improved null-type torque magnetometer for measuring magnetic anisotropy of magnetic materials. This torque magnetometer has a measurement range of $~{\pm}15$ dyne.cm, and the range can be controlled. Resolution is ~0.0005 dyne.cm. Noise level is less than 0.01 dyne.cm with one measurement, and less than 0.004 dyne.cm with 10 averaged measuremets. The precision is less than 0.5 %. In contrast to typical null-type torque magnetometers, we placed a small ferrite magnet in the Helmholtz coil, instead of placing coil in the permanent magnet. From this novel sturucture, we can design a geometrically isotropic and relatively light-weight sample rod. Also, we can prevent the effect of input and output lines of coil exposed in the magnetic field in torque meter. Consequently, our novel null-type torque magnetometer can have a better sensitivity, faster response time, and smaller distortion of torque curve than commercially available torque magnetometers.

• Journal of Power System Engineering
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• v.6 no.3
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• pp.36-41
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• 2002

A swashplate type piston motor with a tripod joints is introduced to improve compactness and starting torque in conventional types of motor. If the driving torque of motor shaft is transmitted by utilizing the mechanism, its friction torque loss would be drastically reduced and mechanical efficiency would be improved because the lateral force on the piston of the rod type motor with tripod joints mechanism is relatively smaller than that of the conventional plunger type motor. In particular, kinematics analysis for the mechanism are done as a preliminary study to investigate the feasibility of the mechanism in the axial piston motor. General formulas are derived from the displacement and velocity analysis of the mechanism, showing relationships between output shaft and shoe holder motion. A series of numerical calculations are carried out for a medium size motor with 160cc/rev using the formulas and their graphical plots are shown as well.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.4
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• pp.38-45
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• 2017

A finite element analysis-based approach which investigates the causes of the breakdown in the outer ring of the choke at hot rod rolling mill is presented. Two-dimensional drawings of the whole vertical-type mill stand are transformed into three-dimensional CAD models. Non-linear elasto-plastic deformation analysis of material at the roll gap is performed for computing roll force and torque of the work roll. Then, the reaction forces of the bearing rings together with a set of roller bearings that support the work roll are obtained by means of rigid body motion analysis. Finally, stress behaviors in the bearing rings together with a set of roller bearings that support the work roll are investigated by linear elastic analysis. Results reveal that stress at the contact area between the outer ring and roller bearing is extraordinary high when an internal gap between an external surface of the outer ring and the internal surface of the chock due to wear of the inside of the chock occurs.

• Transactions of the Korean Society of Automotive Engineers
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• v.2 no.5
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• pp.1-10
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• 1994

By applying of total electric capacitance method on engine connecting rod bearing during engine operating, the influence of engine operating conditions and lubricants on bearing oil film thickness was investigated. Minimum oil film thickness increases with kinematic viscosity, but as increasing of viscosity, the increasing ratio of film thickness is reduced. Also minimum oil film thickness increases with engine speed but there is a limit. Above this limit, film thickness decreases in opposition because of crankshaft inertia. As increasing of engine torque and oil temperature, munimum oil film thickness decreases linearly. For non-Newtonian oils, the correlation between $100{\circ}C$ kinematic viscosity and munimum oil film thickness is very poor.

• Bulletin of the Korean Space Science Society
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• 2004.04a
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• pp.67-67
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• 2004

KOMPSAT-2 위성에서 사용되는 torque-rod에 각 유닛의 magnetic field가 어떤 영향을 미치는 지 분석하기 위해 유닛의 magnetic moment 값이 이용된다. KOMPSAT-2의 각 전장품들의 magnetic moment 값은 기존 KOMPSAT-1의 값에 의존하여 결정되었다 이것은 KOMPSAT-2는 KOMPSAT-1의 heritage를 따라 설계되었으며 각 전장품 역시 KOMPSAT-1의 전장품 설계를 대부분 따르고 있기 때문이다. (중략)

• Journal of Drive and Control
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• v.17 no.1
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• pp.51-60
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• 2020

This study addresses the modeling of a bi-directional outlet variable swash plate type axial piston pump with two EPPR valves and an analysis of the response characteristics to the angle control of that pump. In this paper, the combination of the EPPR valve and double rod type piston is referred to as the EPPR regulator. The EPPR regulator is compact and inexpensive, and has good responsiveness. Under actual pump operating conditions, because of the various external conditions of the pump, inertia is applied to the swash plate, generating the tilting torque. Also, the tilting torque can delay or shorten the response characteristics of the regulator. So we validated them through the analysis using SimulationX and these results allow users to freely integrate the EPPR regulator into the desired system.