• Title/Summary/Keyword: Torque Coefficient

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Estimation on Clamping Force of High Strength Bolts Considering Temperature Variable of Both Site conditions and Indoor Environments (실내환경과 건설현장 온도변수를 고려한 고력볼트 체결력 예측)

  • Nah, Hwan-Seon;Lee, Hyeon-Ju
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.6 no.3
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    • pp.32-40
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    • 2015
  • The torque shear high strength bolt is clamped normally at the break of pin-tail specified. However, the clamping forces on slip critical connections do not often meet the required tension, as it considerably fluctuates due to torque coefficient dependent on lubricant affected temperature. In this study, the clamping tests of torque shear bolts were conducted independently at indoor conditions and at construction site conditions. During last six years, temperature of candidated site conditions was recorded from $-11^{\circ}C$ to $34^{\circ}C$. The indoor temperature condition was ranged from $-10^{\circ}C$ to $50^{\circ}C$ at each $10^{\circ}C$ interval. As for site conditions, the clamping force was reached in the range from 159 to 210 kN and the torque value was from 405 to $556 N{\cdot}m$. The range of torque coefficient at indoor conditions was analyzed from 0.126 to 0.158 while tensions were indicated from 179 to 192 kN. The torque coefficient at site conditions was ranged from 0.118 to 0.152. Based on this test, the variable trends of torque coefficient, tension subjected temperature can be taken by statistic regressive analysis. The variable of torque coefficient under the indoor conditions is $0.13%/^{\circ}C$ while it reaches $2.73%/^{\circ}C$ at actual site conditions. When the indoor trends and site conditions is combined, the modified variable of torque coefficient can be expected as $0.2%/^{\circ}C$. and the modified variable of tension can be determined as $0.18%/^{\circ}C$.

Estimation on clamping load of high strength bolts considering various environment conditions

  • Nah, Hwan-Seon;Choi, Sung-Mo
    • Steel and Composite Structures
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    • v.24 no.4
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    • pp.399-408
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    • 2017
  • Of high strength bolts, the torque shear type bolt is known to be clamped normally when pin-tails are broken. Sometimes the clamping loads on slip critical connections considerably fluctuate from the required tension due to variation of torque coefficient. This is why the viscosity of lubricant affects the torque coefficient by temperature. In this study, the clamping tests of high strength bolts were performed independently at laboratory conditions and at outdoor environment. The temperatures of outdoor environment candidates were ranged from $-11^{\circ}C$ to $34^{\circ}C$ for six years. The temperature at laboratory condition was composed from $-10^{\circ}C$ to $50^{\circ}C$ at each $10^{\circ}C$ interval. At outdoor environment conditions, the clamping load of high strength bolt was varied from 159 to 210 kN and the torque value was varied from 405 to 556 Nm. The torque coefficients at outdoor environment were calculated from 0.126 to 0.158 when tensions were measured from 179 to 192 kN by using tension meter. The torque coefficients at outdoor environment conditions were analyzed as the range from 0.118 to 0.152. From these tests, the diverse equations of torque coefficient, tension dependent to temperature can be acquired by statistic regressive analysis. The variable of torque coefficient at laboratory conditions is 0.13% per each $1^{\circ}C$ when it reaches 2.73% per each $1^{\circ}C$ at outdoor environment conditions. When the results at laboratory conditions and at outdoor environment were combined to get the revised equations, the change in torque coefficient was modified as 0.2% per each $1^{\circ}C$ and the increment of tension was adjusted as 1.89 % per each $1^{\circ}C$.

A Study on the Secure Plan of Clamping Force according to the Variation of Torque-Coefficient in Torque-Shear High Strength Bolts (토크전단형 고력볼트의 토크계수 변동에 따른 체결축력 확보방안에 관한 연구)

  • Lee, Hyeon-Ju;Nah, Hwan-Seon;Choi, Sung-Mo
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.5 no.3
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    • pp.8-16
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    • 2014
  • Torque control method and turn of nut method are specified as clamping method of high strength bolts in the steel construction specifications. Quality control of torque coefficient is essential activity because torque control method, which is presently adopted as clamping method in domestic construction sites, is affected by variation of torque coefficient. The clamping of torque shear bolt is based on KS B 2819. It was misunderstood that the tension force of the TS bolt was induced generally at the break of pin-tail specified. However, the clamping forces on slip critical connections do not often meet the intended tension, as it considerably varies due to torque coefficient dependent on the environmental factors and temperature variables despite the break of the pin tail.This study was focused to evaluate the effect of environmental factors and errors of installing bolts during tightening high strength bolts. The environmental parameters were composed of 'wet' condition, 'rust' condition, 'only exposure to air' condition. And the manufacture of trial product was planned to identify the induced force into the bolts. The algorithm for a trial product was composed of the relation between electricity energy taken from torque shear wrench and tension force from hydraulic tension meter.

Self-Starting Characteristics of Blades for Vertical Axis Wind turbine (수직축 풍력발전용 날개의 기동력특성)

  • Kim, Sung-Hoon;Kim, Young-Ik;Lee, Joon-Min
    • Journal of Energy Engineering
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    • v.29 no.1
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    • pp.34-43
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    • 2020
  • A study has been done for self-starting torque of vertical axis wind turbine blade. It is especially concentrated to evaluate the torque coefficient before starting rotation. Two different aerofoils(AMI903 and AMI904) are proposed to benchmark the possible best blade(supercritical airfoil) for self-starting performance. Torque coefficients in the tangential direction of rotation are given with respect to the angle of attack in terms of drag coefficient and lift coefficient. Torque coefficient shows that the effect of Reynolds number is minimal. The thicker blade(AMI904) between two different proposed airfoils has bigger torque coefficient, which is attributed to lower lift coefficient and higher drag coefficient.

Speed Sensorless Torque Monitoring Of Induction Spindle Motor On Machine Tool (공작기계 주축 유도전동기의 속도 센서리스 토크 감시)

  • 홍익준;권원태
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.18-23
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    • 2002
  • In this paper, The torque of CNC spindle motor during machining is estimated without speed measuring sensor. The CNC spindle system is divided into two parts, the induction spindle motor part and mechanical part. In mechanical part the variation of the frictional force due to the increment of the cutting torque and the effect of damping coefficient is investigated. Damping coefficient is found to be a function of spindle speed and not influenced by the weight of the load, while frictional force is a function of both the cutting torque and spindle speed. Experimental formulars are drawn for damping coefficient as a function of spindle speed and frictional force as a function of both cutting torque and spindle speed respectively, to estimate the cutting torque accurately. Graphical programming is used to implement the suggested algorithm, to monitor the torque of an induction motor in real time. Torque of the spindle induction motor is well monitored with 3% error range under various cutting conditions.

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Friction-Coefficient-Adaptive Slip Control of Torque Converter Bypass Clutch (토크컨버터 바이패스 클러치의 마찰계수 적응 슬립제어)

  • Hahn, Jin-Oh;Lee, Kyo-Il
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.739-744
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    • 2004
  • This paper presents an adaptive approach to control the amount of slip of the torque converter bypass clutch using its estimated friction coefficient. The proposed approach can be readily implemented using the inexpensive speed sensors currently installed in an automobile. A measurement feedback control law to drive the slip error to zero together with an adaptation law to identify the unknown friction coefficient is developed using the Lyapunov control design method. The robustness of the control and adaptation laws to parametric and/or torque uncertainties as well as the convergence of the friction coefficient are investigated. Simulation results verify the viability of the proposed control algorithm in real-world vehicle control applications.

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Experimental Study on the Torque Coefficient and Clamping Force of High Strength Bolts Subjected to Environmental Parameters (고력볼트 시공환경에 따른 토크계수와 체결축력에 관한 실험적 연구)

  • Lee, Hyeon Ju;Nah, Hwan Seon;Kim, Kang Seok;Kim, Jin Ho;Kim, Jin Man
    • Journal of Korean Society of Steel Construction
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    • v.20 no.1
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    • pp.43-53
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    • 2008
  • Because the torque control method, which is also caled the clamping method in domestic construction sites, is affected by a variation of the torque coefficient, quality control of the torque coefficient is essential. This study was focused to evaluate the effects of several environmental factors and errors when installing bolts while tightening high-strength bolts. Conditioning environmental parameters include wet, rusty and exposure-to-air-only conditions. In addition, because of errors in workability such as instalation of two washers, upset washers are selected. During the tests, torque, torque coefficient, tension and angle of nut rotation were obtained using a bolt testing machine. Test specimens of four types of bolts (High-Strength Hexagon bolt on KS B 1010, Torque Shear Bolt on KS B 2819, High-Strength Hexagon bolt coated with zinc, and ASTM 490 bolt) were recomended. Based on test results, the tightening characteristics subjected to environmental parameters were investigated and compared with the results in normal condition.

Speed Sensorless Torque Monitoring During Machining on CNC Lathe (CNC 선반가공 중 속도 센서리스 토크 감시)

  • Hong, Ik-Jun;Kwon, Won-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.3
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    • pp.222-229
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    • 2004
  • In this paper, the torque of CNC spindle motor during machining is estimated without speed measuring sensor. The CNC spindle system is divided into two parts, the induction spindle motor part and mechanical part. In mechanical part, the variation of the frictional force due to the increment of the cutting torque and the effect of damping coefficient is investigated. Damping coefficient is found to be a function of spindle speed and not influenced by the weight of the load, while frictional force is a function of both the cutting torque and spindle speed. Experimental equations are drawn for damping coefficient and Coulomb friction as a function of spindle speed. Incremental frictional torque Is also obtained as a function of both cutting torque and spindle speed. Graphical programming is used to implement the suggested algorithm to monitor the torque of an induction motor in real time. Torque of the spindle induction motor is estimated well in about average 3% error range under various cutting conditions.

AERODYNAMIC DESIGN OPTIMIZATION OF UAV ROTOR BLADES USING A GENETIC ALGORITHM AND ARTIFICIAL NEURAL NETWORKS (유전 알고리즘과 인공 신경망 기법을 이용한 무인항공기 로터 블레이드 공력 최적설계)

  • Lee, H.M.;Ryu, J.K.;Ahn, S.J.;Kwon, O.J.
    • Journal of computational fluids engineering
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    • v.19 no.3
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    • pp.29-36
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    • 2014
  • In the present study, an aerodynamic design optimization of UAV rotor blades was conducted using a genetic algorithm(GA) coupled with computational fluid dynamics(CFD). To reduce computational cost in making databases, a function approximation was applied using artificial neural networks(ANN) based on a radial basis function network. Three dimensional Reynolds-Averaged Navier-Stokes(RANS) solver was used to solve the flow around UAV rotor blades. Design directions were specified to maximize thrust coefficient maintaining torque coefficient and minimize torque coefficient maintaining thrust coefficient. Design variables such as twist angle, thickness and chord length were adopted to perform a planform optimization. As a result of an optimization regarding to maximizing thrust coefficient, thrust coefficient was increased about 4.5% than base configuration. In case of an optimization minimizing torque coefficient, torque coefficient was decreased about 7.4% comparing with base configuration.

A Study on the Performance Analysis of Butterfly Valve in Water Fire Extinguishing System (수계소화시스템 버터플라이 밸브의 성능해석에 관한 연구)

  • Lee, Dong-Myung
    • Fire Science and Engineering
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    • v.21 no.3
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    • pp.91-96
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    • 2007
  • Performance analysis of the butterfly valve in water fire extinguishing has been carried out. Performance analysis of the butterfly valve are investigated for torque characteristics, pressure loss and cavitations. The torque characteristics of disc are corrected for the angles of attack of valve disc by theoretical torque equation, and correction equation is added. The pressure loss coefficient on opening angle of valve has been formulated by applying the Carnot's equations. The torque characteristics, pressure loss and cavitations of the butterfly valve are analyzed for the ratio of disc thickness to the valve diameter. Cavitations are analyzed from the pressure loss coefficient of valve. The analysis of pressure loss and cavitation has been carried out change of the thickness ratio on opening angle of valve. These analysis data are utilize to necessary engineering data to develope of the butterfly valve.