• Title/Summary/Keyword: Tools Monitoring

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Fault Detection of the Machine Tool Gearbox using Acoustic Emission Methodof (음향 방출법에 의한 공작기계 기어상자의 결함 검출)

  • Kim, Jong-Hyeon;Kim, Won-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.4
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    • pp.154-159
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    • 2012
  • Condition monitoring(CM) is a method based on Non-destructive test(NDT). Therefore, recently many kind of NDT were applied for CM. Acoustic emission(AE) is widely used for the early detection of faults in rotating machinery in these days also. Because its sensitivity is higher than normal accelerometers and it can detect low energy vibration signals. A machine tool consist of many parts such as the bearings, gears, process tools, shaft, hydro-system, and so on. Condition of Every part is connected with product quality finally. To increase the quality of products, condition monitoring of the components of machine tool is done completely. Therefore, in this paper, acoustic emission method is used to detect a machine fault seeded in a gearbox. The AE signals is saved, and power spectrums and feature values, peak value, mean value, RMS, skewness, kurtosis and shape factor, were determined through Matlab.

Development of an Open Architecture CNC and Integration with Intelligent Modules (개방형 CNC 개발 및 지능형 모듈 통합)

  • 윤원수;이강주;김형내;이은애;박천기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.37-41
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    • 2002
  • This study has been focused on the development of an open architecture CNC system and integration of core application technology for machine tool such as a remote monitoring/diagnosis system, NURBS interpolation, and cutting process simulation. To do this, we have developed a comprehensive CNC software including the basic HMI, screen editor, ASF, and visual builder. As a control hardware system for machine tool, the universal I/O module and CNC main unit have been developed. Then the remote monitoring/diagnosis system and NURBS interpolation have been implemented in the CNC software. The cutting simulation software will be used for enhancing the productivity of machine tools. Through a simulator and test bed, the whole technology has been verified.

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Conceptual Design of a Remote Monitoring and Control System for Nuclear Power Plants

  • Lee Seung Jun;Kim Jong Hyun;Seong Poong Hyun
    • Nuclear Engineering and Technology
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    • v.35 no.3
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    • pp.243-250
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    • 2003
  • Nuclear power plants (NPPs) will be highly connected network enabled systems in the future. Using the network and web enabled tools, NPPs will be remotely monitored by operators at any time from any place connected to the network via a general web browser. However, there will be two major issues associated with this implementation. The first is the security issue. Only the authorized persons need to be allowed to access the plant since NPP is a safety-critical system. However, the web technology is open to the public. The second is the network disturbance issue. If operators can not access the plant due to network disturbances, the plant will come into the out-of-control situation. Therefore, in this work, we performed a conceptual design of a web-based remote monitoring and control system (RMCS) considering these issues.

Implementation of FPGA-Based Real-Time data acquisition system for overhead contact wire (FPGA를 이용한 전차선로 실시간 계측시스템 구현)

  • Na, Hae-Kyung;Park, Young;Cho, Yong-Hyeon;Jung, Ho-Sung;Park, Hyun-Jun;Song, Joon-Tae
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.531-532
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    • 2006
  • This paper presents the implementation of Real-time data acquisition system for dynamic characteristics of overhead contact wire in electric railway. The reconfigurable field-programmable gate array (FPGA) and LabVIEW graphical development tools have been used to Real-time monitoring system. The results from a field test show that the proposed technique and developed system can be practically applied to measure the assessment quantity or quantities on overhead contact lines for the online real-time process monitoring.

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Directional Wigner-Ville Distribution and Its Application for Rotating- Machinery Condition Monitoring

  • Kim, Dong-Wan;Ha, Jae-Hong;Shin, Hae-Gon;Lee, Yoon-Hee;Kim, Young-Baik
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05a
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    • pp.587-593
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    • 1996
  • Vibration analysis is one of the most powerful tools available for the detection and isolation of incipient faults in mechanical systems. The methods of vibration analysis in use today and under continuous study are broad band vibration monitoring, time domain analysis, and frequency domain analysis. In recent years, great interest has been generated concerning the use of time-frequency representation and its application for a machinery diagnostics and condition monitoring system. The objective of the research described in this paper was to develop a new diagnostic tool for the rotating machinery. This paper introduces a new time-frequency representation, Directional Wigner-Ville Distribution, which analyses the time- frequency structure of the rotating machinery vibration.

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Study on Process Monitoring of Elliptical Vibration Cutting by Utilizing Internal Data in Ultrasonic Elliptical Vibration Device

  • Jung, Hongjin;Hayasaka, Takehiro;Shamoto, Eiji
    • International Journal of Precision Engineering and Manufacturing-Green Technology
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    • v.5 no.5
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    • pp.571-581
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    • 2018
  • In the present study, monitoring of elliptical vibration cutting process by utilizing internal data in the ultrasonic elliptical vibration device without external sensors such as a dynamometer and displacement sensor is investigated. The internal data utilized here is the change of excitation frequency, i.e. resonant frequency of the device, voltages applied to the piezoelectric actuators composing the device, and electric currents flowing through the actuators. These internal data change automatically in the elliptical vibration control system in order to keep a constant elliptical vibration against the change of the cutting process. Correlativity between the process and the internal data is described by using a vibration model of ultrasonic elliptical vibration cutting and verified by several experiments, i.e. planing and mirror surface finishing of hardened die steel carried out with single crystalline diamond tools. As a result, it is proved that it is possible to estimate the elements of elliptical vibration cutting process, e.g. tool wear and machining load, which are important for stable cutting in such precision machining.

PC-Camera based Monitoring for Unattended NC Machining (무인가공을 위한 PC 카메라 기반의 모니터링)

  • Song, Shi-Yong;Ko, Key-Hoon;Choi, Byoung-Kyu
    • IE interfaces
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    • v.19 no.1
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    • pp.43-52
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    • 2006
  • In order to make best use of NC machine tools with minimal labor costs, they need to be in operation 24 hours a day without being attended by human operators except for setup and tool changes. Thus, unattended machining is becoming a dream of every modern machine shop. However, without a proper mechanism for real-time monitoring of the machining processes, unattended machine could lead to a disaster. Investigated in this paper are ways to using PC camera as a real-time monitoring system for unattended NC milling operations. This study defined five machining states READY, NORMAL MACHINING, ABNORMAL MACHINING, COLLISION and END-OF-MACHINING and modeled them with DEVS (discrete event system) formalism. An image change detection algorithm has been developed to detect the table movements and a flame and smoke detection algorithm to detect unstable cutting process. Spindle on/off and cutting status could be successfully detected from the sound signals. Initial experimentation shows that the PC camera could be used as a reliable monitoring system for unattended NC machining.

Performance Measurement Framework for Efficient Virtualization System Profiling (효율적인 가상화 시스템 프로파일링을 위한 성능측정 프레임워크)

  • Jang, Eun-Tae;Choi, Sang-Hoon;Park, Ki-Woong
    • The Journal of Korean Institute of Next Generation Computing
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    • v.15 no.3
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    • pp.31-39
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    • 2019
  • Virtualization technology is one of the technologies that have been attracting attention as cloud computing spreads recently. When a system is constructed using virtualization technology, mutiple operation systems can be operated in a single host operating system, thereby facilitating efficient management of computing resources. As more and more operating systems are running on the hypervisor, it is important to measure the overall performance of the virtualization system and this is becoming an important technology. In this paper, we analyze the main functions of the existing profiling tools to measure the performance of the virtualization system, and measure and classify the profiling coverage that the monitoring tools can perform for events that may occur in the virtualization system. In addition, we have studied a framework that enables performance measurement by loading appropriate profiling tools into the guest system when performance measurement is required for the virtualization system according to the information received from the remote system performing the monitoring.

The Development of Exposure Assessment Tools for Risk Assessment of Volatile Organic Compounds (VOCs의 위해성 평가를 위한 노출분석 방법 연구)

  • Jo, Seong-Joon;Shin, Dong-Chun;Chung, Yong;Lee, Duck-Hee;Breysse, Patrick N.
    • Environmental Analysis Health and Toxicology
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    • v.17 no.2
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    • pp.147-160
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    • 2002
  • Volatile organic compounds (VOCs) are an important public health issue in Korea and many important questions remain to be addressed with respect to assessing exposure to these compounds. Because they are ubiquitous and highly volatile, special techniques must be applied in their analytic determination Valid Personal exposure assessment methods are needed to evaluate exposure frequency, duration and intensity, as well as their relationship to personal exposure characteristics. Biological monitoring is also important since it may contribute significantly in risk assessment by allowing the estimation of effective absorbed doses. This study was on ducted to establish the environmental measurement, personal dosimetry and biological monitoring methods for VOCs. These methods are needed to compare blood, urinary and exhalation breath VOC levels and to provide tools for risk assessment of VOC exposure. Passive monitors (badge type) and a active samplers (trap) for the VOCs collection were used for air sampling. Methods development included determining the minimum detectable amounts of VOCs in each media, as well as evaluating collection methods and developing analytical procedures. Method reliability was assessed by determining breakthrough volumes and comparing results between laboratories and with other methods. A total capacity of trap used in this study was 60ι. Although variable by compound, the average breakthrough was 20%. Also, there was no loss of compounds in trap even if keep for 45 day in -7$0^{\circ}C$. The recovery of active and passive methods was 69% ~ 126% and method detection limit was 0.24 $\mu\textrm{g}$/trap and 0.07 $\mu\textrm{g}$/badge. There was no statistical difference (P > 0.05) between active and passive methods.

Usability of inclinometers as a complementary measurement tool in structural monitoring

  • Pehlivan, Huseyin;Bayata, Halim Ferit
    • Structural Engineering and Mechanics
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    • v.58 no.6
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    • pp.1077-1085
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    • 2016
  • In the last few years, many structural monitoring studies have been performed using different techniques to measure structures of different scales such as buildings, dams or bridges. One of the mostly used tools are GPS instruments, which have been utilized in various combinations with accelerometers and some other conventional sensors. In the current study, observation series were recorded for 8 hours with GPS receivers (NovAtel) and Inclination Measurement Sensors mounted on a television tower in Istanbul, Turkey. Each series of observations collected from two different sensors were transformed into a single coordinate system (Local Topocentric Coordinates System). The positional changes of the tower were calculated from the GPS and the inclination data. These changes were plotted in two dimensions (2D) on the same graphic. Thus, the possibility of comparison and analysis were found using the data from both the GPS and the Inclinometer complement each other, in the real test area. The positional changes of the tower were modeled for further examination. As a result, the movement of the tower within an area of $1{\times}1cm^2$ was observed. Based on the results, it can be concluded that inclinometers can be used for monitoring the structural behavior of the tower.