• Title/Summary/Keyword: Tool-based Approach

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Path compensation toward direct shape control: dealing with tool deflection problem in 2D contour machining (직접형상제어를 위한 공구경로의 보상 : 2D 윤곽가공의 공구휨을 중심으로)

  • Cho, Jung-Hoon;Suh, Suk-Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.2
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    • pp.97-111
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    • 1995
  • In this paper, we investigate path compensation scheme for the machining errors due to tool deflection in 2D contour machining. The significance of the deflection error is first shown by experiments, and a direct compensation scheme is sought. In the presented scheme, the tool path is evaluated and correcte based on the instantaneous deflection force model, until the desired contour can be obtained under the presence of tool deflection in actual machining. In the sense that the developed method estimates and compensates the machining errors via modifying the tool path, it is distinguished from the previous approach based on geometric simulation and cutting simulation. Further, it can be viewed as a direct and active method toward direct shape control in CNC machining. Simulation results are included to show the validity and adequacy of the path-modification scheme under various cutting conditions.

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Compensation for Machining Error included by Tool Deflection Using High-Speed Camera (고속카메라를 이용한 절삭공구변형의 보상에 관한 연구)

  • Bae, J.S.;Kim, G.H.;Yoon, G.S.;Seo, T.I.
    • Transactions of Materials Processing
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    • v.16 no.1 s.91
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    • pp.15-19
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    • 2007
  • This paper presents an integrated machining error compensation method based on captured images of tool deflection shapes in flat end-milling processes. This approach allows us to avoid modeling machining characteristics (cutting forces, tool deflections and machining errors etc.) and accumulating calculation errors induced by several simulations. For this, a high-speed camera captured images of real deformed tool shapes which were cutting under given machining conditions. Using image processes and a machining error model, it is possible to estimate tool deflection in cutting conditions modeled and to compensate for machining errors using an iterative algorithm correcting tool paths. This corrected tool path can effectively reduce machining errors in the flat end-milling process. Experiments are carried out to validate the approaches proposed in this paper. The proposed error compensation method can be effectively implemented in a real machining situation, producing much smaller errors.

Experimental verification of shear and frictional characteristics in end milling (엔드밀링시 전단 및 마찰 특성의 실험적 검증)

  • Lee, Y. M.;S. H. Yang;M. Chen;S. I. Jang
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1789-1794
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    • 2003
  • As a new approach to analyze shear behaviors in the shear plane and chip-tool friction behaviors in the chip-tool contact region during an end milling process, this paper introduces a method to transform an end milling process to an equivalent oblique cutting process. In this approach, varying undeformed chip thicknesses and cutting forces in the up-and down-end milling process are replaced with the equivalent ones of oblique cutting. Accordingly, in the current paper, the shear and friction characteristics of end milling operations, up- and down-end milling, have been analyzed based on the equivalent oblique cutting models. Two series of cutting tests, up- and down-end milling tests and the equivalent oblique cutting tests to that, have been carried out to verify the validity of the analyses. And using the results of cutting tests the cutting characteristics of the up- and down-end milling processes have been thoroughly investigated.

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Using the Maximin Criterion in Process Capability Function Approach to Multiple Response Surface Optimization (다중반응표면최적화를 위한 공정능력함수법에서 최소치최대화 기준의 활용에 관한 연구)

  • Jeong, In-Jun
    • Knowledge Management Research
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    • v.20 no.3
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    • pp.39-47
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    • 2019
  • Response surface methodology (RSM) is a group of statistical modeling and optimization methods to improve the quality of design systematically in the quality engineering field. Its final goal is to identify the optimal setting of input variables optimizing a response. RSM is a kind of knowledge management tool since it studies a manufacturing or service process and extracts an important knowledge about it. In a real problem of RSM, it is a quite frequent situation that considers multiple responses simultaneously. To date, many approaches are proposed for solving (i.e., optimizing) a multi-response problem: process capability function approach, desirability function approach, loss function approach, and so on. The process capability function approach first estimates the mean and standard deviation models of each response. Then, it derives an individual process capability function for each response. The overall process capability function is obtained by aggregating the individual process capability function. The optimal setting is given by maximizing the overall process capability function. The existing process capability function methods usually use the arithmetic mean or geometric mean as an aggregation operator. However, these operators do not guarantee the Pareto optimality of their solution. Moreover, they may bring out an unacceptable result in terms of individual process capability function values. In this paper, we propose a maximin-based process capability function method which uses a maximin criterion as an aggregation operator. The proposed method is illustrated through a well-known multiresponse problem.

The Validity of IT Consulting SERVQUAL Measurement Tool (IT컨설팅 서비스 품질 측정에 대한 타당성 검증에 관한 연구)

  • Suh, Hyun-Suk
    • Journal of Information Technology Applications and Management
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    • v.12 no.3
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    • pp.111-128
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    • 2005
  • This paper examines the validity of the newly developed IT consulting SERVQUAL measurement tool. In an attempt to measure Ire IS customers' expectations and perceived quality of the services they received, the researchers developed a diagnostic tool of SERVQUAL based on the solid theoretical background, which can specifically be applied to the IT consulting service sector. This on-going research so far, has been applied to six (6) different organizations that have received IT consulting services over the past years. From the preliminary data collected, the correlation and the factor analyses were conducted to understand the underlying concept and refinement of the measurement tool. Although the correlation analysis showed a little tendency of collinearity among some of the variables, all showed sound relationship of the proposed hypotheses. The exploratory factor analytic approach was chosen because it does not set any priori constraints on the estimation of components or the number of components to be extracted. The number of different factor solutions was extracted and tested to see which solution represents better grouping of the variables. The Crombach's Alpha was computed on different combinations of the factor solutions to ensure validity. The results show 8-dimensional IT consulting SERVQUAL measures which they are, assurance, knowledge & skill, customer relationship, support, empathy, process management, expertise, and education, seem more appropriate than the originally proposed 6 dimensions. The study approach was non-experimental cross-sectional research design. The longitudinal design of follow-up studies to periodically revise and refine current measure is strongly recommended for fine tuning of the tool.

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Verification Tool for Feature Models and Configurations using Semantic Web Technologies (시맨틱 웹 기술을 이용한 특성 모델 및 특성 구성 검증 도구)

  • Choi, Seung-Hoon
    • Journal of Information Technology Services
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    • v.10 no.3
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    • pp.189-201
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    • 2011
  • Feature models are widely used to model commonalities and variabilities among products during software product line development. Feature configurations are generated by selecting the features to be included in individual products. Automated tools to identify errors or inconsistencies in the feature models and configurations are essential to successful software product line engineering. This paper proposes a verification technique and tool based on semantic web technologies such as OWL, SWRL and Protege API. This approach checks the feature model and configuration based on predefined rules and provides information on existence of errors as well as the kinds of those errors. This approach is extensible due to ease of rule modification and may be easily applied to other environments because semantic web technologies can be easily integrated with other programming environments. This paper demonstrates how various semantic web-related technologies can support automatic verification of one kind of software development artifact, the feature model.

Generation of Cutting Layers and Tool Selection for 3D Pocket Machining (3차원 포켓가공을 위한 절삭층 형성 및 공구선정)

  • 경영민;조규갑
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.101-110
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    • 1998
  • In process planning for 3D pocket machining, the critical issues for the optimal process planning are the generation of cutting layers and the tool selection for each cutting layers as well as the other factors such as the determination of machining types, tool path, etc. This paper describes the optimal tool selection on a single cutting layer for 2D pocket machining, the generation of cutting layers for 3D pocket machining, the determination of the thickness of each cutting layers, the determination of the tool combinations for each cutting layers and also the development of an algorithm for determining the machining sequence which reduces the number of tool exchanges, which are based on the backward approach. The branch and bound method is applied to select the optimal tools for each cutting layer, and an algorithmic procedure is developed to determine the machining sequence consisting of the pairs of the cutting layers and cutting tools to be used in the same operation.

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A Study on the Computer aided Design of Multi-Stage Cold Forging Die for Rotationally Symmetric Parts. (축대칭 다단 냉간단조 금형설계에 관한 연구)

  • Choi, Jae-Chan;Kim, Seong-Weon;Cho, Hea-Yong;Kim, Hyung-Sub
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.2
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    • pp.95-104
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    • 1990
  • This paper descirbes some research of Computer-aided Design of multi-stage cold forging die of rotationally symmetric parts produced by the press or former. An approach to the system is based on knowledge based system. Knowledges for tool design are extracted from the plasticity theory, handbooks, relevent references and empirical know-how of experts in cold forging companies. The deveoped system is composed of three main modules such as die design module, punch design module, tool elements design module which are sued independently or in all. Using this system, design parameters (types of dies, geometric shapes and dimensions of dies, types of punches, geometric shapes and dimensions of punches, geometric shapes and dimensions of tool elements) in each operation are determined and the output is generated in graphic form. The develpoed system, aids designer, provides powerful capability for designing dies, punches and tool elements.

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Multiresponse Optimization in the Presence of the Goal Regions for the Respective Responses: A Method by Minimization of the Sum of Squares of Relative Changes (각 반응의 목표 영역 존재시의 다반응 최적화: 상대변화 제곱합의 최소화에 의한 방법)

  • 홍승만;임성수;이민우
    • Journal of Applied Reliability
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    • v.1 no.2
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    • pp.165-173
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    • 2001
  • The desirability function approach by Derringer and Suich (1980) and the generalized distance approach by Khuri and Conlon (1981) are two major approaches to multiresponse optimization for improvement of quality of a product or process. So far, the desirability function method has been the only tool for multiresponse optimization in the situations where there are the goal regions for the respective responses. For such situations, we propose a multiresponse optimization method based on the generalized distance approach.

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A new approach to structuring the process based on design structure matrix (DSM) (DSM 기반의 프로세스 구조화 방법론)

  • Seol, Hyeon-Ju;Kim, Chul-Hyun;Lee, Chang-Yong;Park, Yong-Tae
    • Journal of Korean Society for Quality Management
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    • v.37 no.3
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    • pp.39-53
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    • 2009
  • This paper suggests a new process structuring method, which we call process modularization, for decomposing and grouping activities in a process. Above all, we propose the concept of a module that is a group of activities positioned on the same flow before and after control constructs. Since activities in a module are relatively strongly interrelated with one another, it is important to take into consideration of these together. A design structure matrix (DSM) is used to structure the process because it has a lot of advantages in process modeling and analysis. We developed two algorithms: the restricted topological sorting (RTS) algorithm for ordering activities and the module finding (MF) algorithm for detecting modules in a process, which utilize the DSM. The suggested approach enables a firm's manager to design and analyze the process effectively. We also developed a supporting tool to accelerate the progress of process modularization. The supporting tool aids the process manager in finding the module and understanding the process structure easily. An illustrative example is addressed to show operations of the suggested approach.