• Title/Summary/Keyword: Tool retraction

Search Result 11, Processing Time 0.027 seconds

An Algorithm for Reducing the Tool Retraction Length in Zigzag Pocket Machining (Zigzag 포켓가공에서 공구후퇴 길이를 줄이는 알고리듬)

  • Kim, Byoung Keuk;Park, Joon Young
    • Journal of Korean Institute of Industrial Engineers
    • /
    • v.28 no.2
    • /
    • pp.128-138
    • /
    • 2002
  • In this paper, we address how to reduce the length of tool retraction in a zigzag pocket machining. Tool retraction, in a zigzag pocket machining, is a non-cutting operation in which the tool moves to any remaining regions for machining. We developed an algorithm of generating tool retraction length in convex or concave polygonal shapes including islands. In the algorithm, we consider concave areas of cutting direction in the polygonal shape. Considering concave areas of cutting direction, the polygonal shape is decomposed to subregions which do not need any tool retraction. Using the proposed algorithm, we calculated the shortest length of tool retraction in cutting direction. Examples are shown to verify the validity of the algorithm.

Determination of Cutting Direction for Tool Path Minimization in Zigzag Milling Operation (Zigzag 밀링가공에서 공구경로 최소화를 위한 가공방향 결정방법)

  • Kim, Byoung-Keuk;Park, Joon-Young
    • Journal of Korean Institute of Industrial Engineers
    • /
    • v.27 no.1
    • /
    • pp.69-88
    • /
    • 2001
  • In the zigzag milling operation, an important issue is to design a machining strategy which minimizes the cutting time. An important variable for minimization of cutting time is the tool path length. The tool path is divided into cutting path and non-cutting path. Cutting path can be subdivided into tool path segment and step-over, and non-cutting path can be regarded as the tool retraction. We propose a new method to determine the cutting direction which minimizes the length of tool path in a convex or concave polygonal shape including islands. For the minimization of tool path length, we consider two factors such as step-over and tool retraction. Step-over is defined as the tool path length which is parallel to the boundary edges for machining area and the tool retraction is a non-cutting path for machining any remaining regions. In the determination of cutting direction, we propose a mathematical model and an algorithm which minimizes tool retraction length in complex shapes. With the proposed methods, we can generate a tool path for the minimization of cutting time in a convex or concave polygonal shapes including islands.

  • PDF

A Partitioning Method Recucing the Number of Tool Retractions in Zigzag Pocket Machining (지그재그 포켓 가공에서 공구후퇴 횟수를 줄이기 위한 영역 분할법)

  • 서경천;김재정
    • Korean Journal of Computational Design and Engineering
    • /
    • v.6 no.4
    • /
    • pp.215-221
    • /
    • 2001
  • In the zigzag milling of a pocket having islands, tool retraction is one of the primary factors that decrease productivity. Therefore, tool path with minimum number of tool retraction has been needed. Most researches about this topic have been concentrated on obtaining the optimum solution formulated through the geometric reasoning off pocket. Recently, several attempts were made to simplify this problem into region partitioning in order to get the numerically expressed minimum solution. In this research, a method reducing the number of tool retractions extended from existing region partitioning is provided. Applying the segment that is normal to the reference direction of zigzag milling, region partitioning is carried out and structural elements of the region are searched via graphs of islands and characteristic points. Through the processes presented, the number of region partitioned is less than that of existing processes.

  • PDF

Continuous Tool-path Generation for High Speed Machining

  • Lee, Eung-Ki;Hong, Won-Pyo;Park, Jong-Geun
    • International Journal of Precision Engineering and Manufacturing
    • /
    • v.3 no.4
    • /
    • pp.31-36
    • /
    • 2002
  • A continuous tool-path, that is to cut continuously with the minimum number of cutter retractions during the cutting operations, is developed in order to minimise the fluctuation of cutting load and the possibility of chipping on the cutting edge in HSM (high-speed machining). This algorithm begins with the offset procedure along the boundary curve of the sculptured surface being machined. In the of offset procedure, the offset distance is determined such that the scallop height maintains a constant roughness to ensure higher levels of efficiency and quality in high-speed machining. Then, the continuous path is generated as a kind of the diagonal curve between the offset curves. This path strategy is able to connect to neighbor paths without cutter retractions. Therefore, the minimum tool retraction tool-path can be generated And, it allows the sculptured surface incorporating both steep and flat areas to be high-speed machined.

Neural network based tool path planning for complex pocket machining (신경회로망 방식에 의한 복잡한 포켓형상의 황삭경로 생성)

  • Shin, Yang-Soo;Suh, Suk-Hwan
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.12 no.7
    • /
    • pp.32-45
    • /
    • 1995
  • In this paper, we present a new method to tool path planning problem for rough cut of pocket milling operations. The key idea is to formulate the tool path problem into a TSP (Travelling Salesman Problem) so that the powerful neural network approach can be effectively applied. Specifically, our method is composed of three procedures: a) discretization of the pocket area into a finite number of tool points, b) neural network approach (called SOM-Self Organizing Map) for path finding, and c) postprocessing for path smoothing and feedrate adjustment. By the neural network procedure, an efficient tool path (in the sense of path length and tool retraction) can be robustly obtained for any arbitrary shaped pockets with many islands. In the postprocessing, a) the detailed shape of the path is fine tuned by eliminating sharp corners of the path segments, and b) any cross-overs between the path segments and islands. With the determined tool path, the feedrate adjustment is finally performed for legitimate motion without requiring excessive cutting forces. The validity and powerfulness of the algorithm is demonstrated through various computer simulations and real machining.

  • PDF

A Study on Shape Optimization for Seal Groove of Disc Caliper using Finite Element Method and Taguchi's Method (유한요소해석과 다구찌 방법에 의한 디스크 캘리퍼 씰 홈의 형상 최적화에 관한 연구)

  • Kim, Jin-Han;Kim, Soo-Tae
    • Transactions of the Korean Society of Machine Tool Engineers
    • /
    • v.15 no.1
    • /
    • pp.88-94
    • /
    • 2006
  • A typical disk brake system consists of caliper housing, piston, seal and two pads etc. The configuration of seal groove, dimension of piston and seal, and seal material properties are important ones for brake performance, as these affect the retraction of piston. The rubber seal is designed to perform dual functions of sealing the brake oil at brake-applied and retracting the caliper piston at brake-released. In this paper, the seal stress is analyzed using Finite Element Method and experiment is conducted by Taguchi's Method. We attempt to quantify the critical design factors in the seal groove and evaluate their impact on some of brake performance factors. The investigation obtained from this study can not only enhance the seal groove design optimization, but also reduce product prototype testing and development time.

Rectangular can backward extrusion analysis using FEM (FEM을 이용한 RECTANGULAR CAN 후방압출 해석)

  • 이상승;조규종
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2001.04a
    • /
    • pp.699-702
    • /
    • 2001
  • The increasing demand in industry to produce rectangular cans at the reduction by the rectangular backward extrusion process involves better understanding of this process. In 2-D die deflection and dimensional variation of the component during extrusion, punch retraction, component injection and cooling was conducted using a coupled thermal-mechanical approach for the forward extrusion of aluminum alloy and low-carbon steel in tools of steel. Backward extrusion FE simulation and experimental simulation by physical modeling using wax as a model material have been performed. These simulations gave good results concerning the prediction of th flow modes and the corresponding surface expansions of the material occuring at the contact surface between the can and the punch. There prediction are the limits of the can height, depending on the reduction, the punch geometry, the workpiece material and the friction factor, in order to avoid the risk of damage caused by sticking of the workpiece material to the punch face. The influence of these different parameter on the distribution of the surface expansion along the inner can wall and bottom is already determined. This paper deals with the influence of the geometry changes of the forming tool and the work material in the rectangular backward using the 3-D finite element method.

  • PDF

Characterization of Supported Lipid Layers Using Atomic Force Microscopy (원자힘현미경을 이용한 지지 지질층의 특성규명)

  • Park, Jin-Won
    • Korean Chemical Engineering Research
    • /
    • v.47 no.4
    • /
    • pp.395-402
    • /
    • 2009
  • The atomic force microscopy(AFM) has been used, as a powerful tool, to investigate physical properties of supported-lipid layers. Prior to the advent of the AFM, no observation was performed for the physical phenomena at the nanometer-scale. This microscope provides nanometer-scale morphology by scanning surfaces with the cantilever and presents force curve by monitoring the behavior of the cantilever that approaches to surface and retracts from the surface. From the morphology, the structures of the supported lipid layer and the effect of other molecules on the structures have been investigated. From the force curve, the surface properties-electrostatic and mechanical properties-of the supported lipid layers have been studied. In this article, characterization of the structure and surface properties of the supported lipid layer is explained. Future perspectives and direction are also discussed.

Diagnostic Significance of Brainstem Auditory Evoked Potentials in Microvascular Decompression of Patients with Hemifacial Spasm or Trigeminal Neuralgia

  • Park, Sang-Koo;Lim, Sung-Hyuk;Park, Chan-Woo;Park, Jin-Woo;Chang, Sung-Ho;Park, Keun-Hye;Park, Hae-Ja;Song, Ji-Hye;Uhm, Dong-Ok;Kim, Ki-Bong
    • Korean Journal of Clinical Laboratory Science
    • /
    • v.43 no.1
    • /
    • pp.19-25
    • /
    • 2011
  • The purpose of this study was to analyse brainstem auditory evoked potentials (BAEP) wave change data during microvascular decompression (MVD). The nerve function of Cranial Nerve VIII is at risk during MVD. Intraoperative monitoring of BAEP can be a useful tool to decrease the danger of hearing loss. Between January and December 2009, 242 patients had MVD for hemifacial spasm (HFS) and trigeminal neuralgia (TN). Among intraoperative BAEP changes, amplitude of V-V' was the most frequently observed during cerebellar retraction and decompression step of the MVD procedure. 138 patients (57%) had no BAEP change while 104 patients (42.98%) had BAEP change. 69 patients (28.5%) had Type A-I, 16 patients (6.6%) had Type A-II, 5 patients (2.1%) had Type B, and 13 patients (5.37%) had Type C. MVD is a surgical procedure to relieve the symptoms (e.g. pain, muscle twitching) caused by compression of a nerve by an artery or vein. During BAEP intraoperative monitoring, the surgical step is important in interpreting the changes of wave V. Several potential mechanisms of injury may affect the cochlear nerve, and complete loss of BAEP is often associated with postoperative hearing loss. Intraoperative BAEP monitoring may provide an early warning of hearing disturbance after MVD.

  • PDF

Effects of Elastic Band-Resistive Exercise using Audio-visual Medium on Pain, Proprioceptive Sense, and Motor Function in Adult Females with Chronic Neck and Shoulder Pain (만성 목-어깨 통증이 있는 여성 성인에게 시청각 매체를 활용한 탄력밴드 저항운동이 통증, 고유수용성 감각과 운동기능에 미치는 영향)

  • Nam Gi Lee;Jeong-Woo Lee
    • Journal of Korean Physical Therapy Science
    • /
    • v.31 no.1
    • /
    • pp.33-45
    • /
    • 2024
  • Background: This study aimed to investigate the effect of elastic band-resistive exercise using audio-visual medium on pain, proprioception, and motor function in adults with chronic neck and shoulder pain. Design: One group pretest-posttest follow-up experimental design. Method: Twenty adult women with neck and shoulder pain voluntarily participated in this study. Elastic band-resistive exercise using audio-visual medium including cervical flexion and extension, shoulder external rotation, and scapular retraction-protraction motions was conducted 5 times a week for 3 weeks. The Numerical Rating Scale, pressure threshold tool, CROM goniometer, and Image J software were used to assess subjective pain level, tenderness threshold (pain), joint position sense error (proprioception), joint range of motion, and postural alignment (motor function), respectively. Result:: The pain intensity and threshold and joint position sense error showed significant decreases after the intervention, whereas the joint range of motion angle revealed significant increases. The postural alignment including forward head posture and rounded shoulder revealed significant improvements after the intervention. Conclusions: Therefore, we suggest that elastic band-resistive exercise through audio-visual medium would be helpful in preventing and managing pain and physical dysfunction in individuals with chronic neck and shoulder pain, and then it would support the development of health management-related online education content.