• Title/Summary/Keyword: Tool design

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A Study on Tool Path Error Control for Disk Cams in a Five-Axis CNC Machining Center

  • Kwon, Soon-Man;Shin, Joong-Ho;Yoo, Geun-Jong
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1012-1016
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    • 2004
  • In this paper, we propose a simple but optimized NC code generating technique for disk cams by means of tool path error control in a five-axis CNC machining center. Using the geometric theorem of the triangle made between manufacturing points and error checkpoint, the tool path error has been studied for disk cams profile generation and an improvement in the profile has been obtained. Then, based on the present manufacturing approach a computer program is developed on $C^{++}$ language to perform and to verify the shape design, the manufacturing simulation, and the optimized generation of the NC code.

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Study on Comparison of Industrial Static Analysis Tools to Verify the Design Principles for Software Unit Design and Implementation of ISO 26262 (ISO 26262의 소프트웨어 설계원리 적용에 대한 검증 도구의 비교 연구)

  • Heo, Jeho;Lee, Hongseok;Ko, Byeonggak
    • IE interfaces
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    • v.25 no.4
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    • pp.416-421
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    • 2012
  • One of the activities to improve software quality in ISO 26262 is to apply the design principles for software unit design and implementation mentioned in ISO 26262-6, including the evaluation activity. Before evaluation activity, the tool is compared and selected for evaluation. Because the results of the tool a company selected might have an effect on product quality. In this paper, we suggest the method to compare industrial static analysis tools with some of "MISRA C : 2004 Exemplar Suite" and all lessons learned from comparing tools are described. The result on comparison shows that we just couldn't rely on a result of Static Analysis Tool and need to have another appropriate processes and guidelines to evaluate a software.

Development of Drilling Jig by Practical and Adaptive Tooling System(Part 1) - System Analysis of Part Drawing and Jig Design

  • Sim, Sung-bo;Lee, Sung-Taeg
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.04a
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    • pp.104-108
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    • 2000
  • Drilling Jig is the device according to industrial demand for multi manufacturing products on the growing at alarming rate. In the field of design and making for machine tool working, welding, assembling with jig and fixture for mass production is a specific division. In order to prevent the production defects the optimum design of product, fig and fixture putting in the field is very significant manufacturing method. They require analysis of many kinds of important factors, theory and practice of machine tool operating process and its phenomena, jig & fixture structure, machining condition for tool making tool materials, heat treatment of jig & fixture components, know-how and so on. In this study we designed and constructed a drilling jig of mass production and performed tryout under the Auto CAD, database, and window environment. Especially Part1 of this study is reveals with the analysis of part drawing, jig planning, jig design etc.

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A Study on the Precision Milling Machine Design for Micro Machining (미소가공을 위한 초정밀 밀링머신 설계에 관한 연구)

  • Hwang, Joon;Ji, Kwon-Gu;Chung, Eui-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.1
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    • pp.48-56
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    • 2009
  • This paper presents the results of miniaturized micro milling machine tool development for micro precision machining process. Finite element analysis has been performed to know the relationship between design dimensional variables and structural stiffness in terms of static, dynamic, thermal aspects. Design optimization has been performed to optimize the design variables of micro machine tool to minimize the volume, weight and deformation of machine tool structure and to maximize the stiffness in terms of static, dynamic, and thermal characteristics. This study presents the assessment of the technology incentive for the minimization of machine tool in the quantitative context of static, dynamic stiffness, thermal resistance and thus the accuracy implications. This study can also be provided a basic knowledge for further research of micro factory development.

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Experimental study on injection molding parts weight according to foam molding process (발포 성형 공정에 따른 사출 성형품 무게에 관한 실험적 연구)

  • Jung, Hyun-Suk;Hong, Cheong-Min;Lee, Ha-Seong;Kim, Sun-Yong
    • Design & Manufacturing
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    • v.9 no.3
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    • pp.24-28
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    • 2015
  • Speaking in general terms the form injection process can be described as a new process-variant of already known structural foam molding technology which roots go back to the early sixties. The most limiting factors of already know foaming processes are large cell size and the lack of uniformity of these cells as well and the inability to foam all kinds of plastic materials. In this paper, Process Study on weight change in injection rate during foaming. Experimental conditions were set as the injection speed 50,150,300 and 450 mm/s. The experiments PA, PA+GF, PP, was confirmed that the weight increase to PP+TA.

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Development and Implementation of Design Tool for Course-Embedded Assessment in the Engineering Education Accreditation (공학교육인증에서 교과기반평가를 위한 설계도구 개발 및 적용)

  • Kim, Young-tak;Kim, Chang-hak;Chung, Jae-woo
    • Journal of Engineering Education Research
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    • v.19 no.2
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    • pp.70-75
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    • 2016
  • This paper deals with a result of case study for the development of CEA(Course-Embedded Assessment) design tool for engineering education accreditation implementing programs. Many programs have been devoting efforts to apply CEA to their engineering education. In order to effectively apply the CEA to educational program, it is required to develop the standardized form or scheme for CEA application. As a preliminary approach, we propose the design tool and the result of a case study for CEA application in engineering education.

An Experimental Study on Cracks due to Changes in Length of the Vehicle Door Latch Hieroglyphic Punch Stroke (차량용 도어 래치의 상형 펀치 길이 변화에 따른 크랙 발생에 관한 실험적 연구)

  • Hong, Cheong-Min;Jung, Hyun-Suk;Lee, Ha-Sung;Kim, Sun-Yong
    • Design & Manufacturing
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    • v.9 no.2
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    • pp.16-19
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    • 2015
  • In this paper, The experimental study on the crack during press forming of the door latch assembly for a vehicle door is performed. Length to be inserted into the conventional mold upper die punch is 20 mm, wherein the cracks are generated on the product surface and causes a secondary quality problem. In this study, the length to be inserted in the mold upper die punch 0 mm, 10 mm, 20 mm, which was changed to perform the experiment. Through the experiment, the length inserted into the mold can be seen that the upper die punch of the press forming conditions optimized when the 0 mm.

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Improving Student's Design Prototyping Skills using Interactive Prototyping Tool

  • Kim, Jongwan;Jeon, Jae-wook;Kim, Ki-yeon
    • Journal of Multimedia Information System
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    • v.8 no.1
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    • pp.75-78
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    • 2021
  • This paper will explain the importance of using interactive prototyping tools in the HCI design process. The Future of HCI education project performed by ACM SIGCHI shows that students recognize that prototyping, especially paper prototyping and interactive prototyping, are both very important. Two widely-used prototyping tools in academy, Balsamiq and Oven, will be compared and rated by students according to their preferences. We choose the Balsamiq as our design tool because Oven can be designed on the web but applications cannot be designed directly on Mac or Windows. The Balsamiq tool will help you understand the task process of UI work and highlight the benefits of digital prototyping to test the execution of expected results in a fast fashion compared to high-level prototyping. We also present the outcome of this work through two case studies. In particular, the smart mirror project with voice recognition function shows the effectiveness of the proposed method as an example.

Tool Holder Design and Cutting Force Measurement of Diamond Turning Process (다이아몬드 터닝의 미세 절삭력 측정을 위한 tool holder 설계 및 절삭력 측정)

  • Jeong, S.H.;Kim, S.S.;Do, C.J.;Hong, K.H.;Kim, G.H.;Rui, B.J.
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.507-512
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    • 2001
  • In this work, tool holder system has been designed and builted to measure cutting forces in diamond turning. This system design includes a 3-component piezo-electric tranducer. Initial experiments with tool holder system included verification of its predicted dynamic characteristics as well as a detailed study of cutting parameters. Tool holder system is modeled by considering the element dividing, material properties, and boundary conditions using MSC/PATRAN. Mode and frequency analysis of structure is simulated by MSC/NASTRAN, for the purpose of developing the effective design. Many cutting experiments have been conducted on 6061-T6 aluminum. Tests have involved investigation of velocity effects, and the effects of depth and feedrate on tool force. Forces generally increase with increasing depth of cut. Increasing feedrate does not necessarily lead to higher forces.

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