• 제목/요약/키워드: Tool Tip

검색결과 216건 처리시간 0.029초

총 정전용량을 이용한 마이크로 펀치 시스템의 펀치-다이 얼라인먼트 조절 알고리즘 개발 (The development of punch-die aligning algorithm in micro punch system with using the total capacitance)

  • 최근형;김병희;김헌영;장인배
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.1049-1052
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    • 2002
  • The aligning between the punch and die governs no only the burr formation characteristics but also the life time of the punch and die in the sheet metal blanking process. There are many ways to adjust the two elements in the general punching systems but in the case of micro punch system, the punch size is reduced to a few tenth of micrometer range and the general aligning methods are almost impossible to apply. The image processing is the most widely used method in micro punch aligning, but in order to apply the method, it needs quite a large space for visionary system to approach the punch-die aligning zone. In this paper, the new punch-die aligning method with using the total capacitance between the punch and die hole is proposed. In this method, the tip surface of the punch tool locates at the same plane of the die surface and the capacitance variation between the two elements are measured. When the center of the two elements are coincided, the capacitance is minimized, but when the align Is changed to any direction, the capacitance between the two elements increase. In order to verify the feasibility of this method, the aligning and punching tests was performed.

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가변금형을 이용한 판재 성형에 대한 해석 및 실험 (Numerical and Experimental Study on Plate Forming Process using Flexible Die)

  • 허성찬;서영호;박중원;구태완;김정;강범수
    • 소성∙가공
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    • 제17권8호
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    • pp.570-578
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    • 2008
  • A flexible forming apparatus is composed a number of punches which have spherical pin tip shape instead of conventional solid die. The flexible forming tool consisted of punch array in a matrix form was proposed as an alternative forming method to substitute the conventional line heating method which use heat source to induce residual stress along specified heating lines. In this study, application of the flexible forming process to the small scale curved plate forming was conducted. Numerical simulations for both solid and flexible die forming process were carried out to compare the shape of the products between flexible and conventional die forming process. In addition, spring-back analysis was conducted to figure out the feasibility of the flexible forming process comparing with the die forming process in view of final configuration of the specimens. Moreover, experiment was also carried out to confirm the formability of the process. Consequently, it was confirmed that the flexible die forming method has capability and feasibility to manufacture the curved plates for shipbuilding.

500kW급 풍력터빈의 성능평가에 관한 수치해석적 연구 (Estimate of the power characteristics of the 500kw wind turbine based on 3D numerical solutions)

  • 김범석;이진석;김정환;이도형;이영호
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2002년도 춘계 학술대회논문집
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    • pp.140-145
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    • 2002
  • The purpose of this 3-D numerical simulation is to calculate and examine a 500 kW Horizontal Axis Wind Turbine (HAWT) power performance and compare to calculation data(BEM method) from Delft University. The experimental approach, which has been the main method of investigation, appears to be reaching its limits, the cost increasing relate with the size of wind turbines. Hence, the use of Computational Fluid Dynamics (CFD) techniques and Navier-Stokes Solvers are considered a very serious contender. We has used the CFD software package CFX-TASC flow as a modeling tool to predict the power performance of a wind turbine on the basis of its geometry and operating data. The wind turbine with 40m diameters rotor, it was scaled to compare with the calculation data from delft university. The HAWT, which has eight-rpm variations are investigated respectively. The pitch angle is $+0.5^{\circ}$ and wind speed is fixed at 5m/s. The tip speed ratio (TSR) of the HAWT ranging from 2.89 to 9.63.

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듀얼-핑거의 안정적 파지 운동 제어에 관한 연구 (A Study on Stable Grasping Motion Control of Dual-Finger)

  • 엄혁;최종환;김승수;한현용;양순용;이진걸
    • 한국공작기계학회논문집
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    • 제14권4호
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    • pp.81-88
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    • 2005
  • This paper attempts to derive the dynamic model of handling tasks in finger robot which grasps stable and manipulates a rigid object with some dexterity. Firstly, a set of differential equation describing dynamics of the manipulators and object together with geometric constraint of tight area-contacts is formulated by Lagrange's equation. Secondly, the roblems of controlling both the forces of pressing object and the rotation angle of the object under the geometric constraints are discussed. The effect of geometric constraints of area-contacts between the link's end-effector and the object is analyzed and the model based on the differential-algebraic equations is presented. In this paper, the control method for dynamic stable grasping and enhancing dexterity in manipulating things is proposed. It is illustrated by computer simulation and the experiment that the control system gives the performance improvement in the dynamic stable grasping and nimble manipulating of the dual fingers robot with soft tips.

Repassivation Behavior of Ni Base Alloys in a Mild Alkaline Water at 300℃

  • Hwang, Seong Sik;Kim, Dong Jin;Kim, Joung Soo;Kim, Hong Pyo
    • Corrosion Science and Technology
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    • 제5권3호
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    • pp.85-89
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    • 2006
  • KAERI(Korea Atomic Energy Research Institute) has developed a repassivation rate test system which can be operated at $300^{\circ}C$. It consists of an autoclave, three electrodes for an electrochemical test and a diamond scratch tip. All the electrodes are electrically insulated from the autoclave by using high temperature fittings. Reproducible repassivation curves of alloy 600 at 300 C were obtained. Repassivation rate of alloy 600 at pH 13 was slower than that of pH 10. Stress corrosion cracking test was carried as a function of the pH at a high temperature. At pH 10, alloy 600 showed a severe stress corrosion cracking(SCC), whereas it did not show a SCC at pH 7. From the viewpoint of a relationship between the current density and the charge density, a big difference was observed in the two solutions; the slope of pH 13 was steeper than that of pH 10. So the stress corrosion susceptibility at pH 13 seems to be higher than that of pH 10. The system would be a good tool to evaluate the SCC susceptibility of alloy 600 at a high temperature.

Dynamic Performance Simulation of the Propulsion System for the CRW Type UAV Using $SIMULINK^{\circledR}$

  • Changduk Kong;Park, Jongha;Jayoung Ki
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2004년도 제22회 춘계학술대회논문집
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    • pp.499-505
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    • 2004
  • A Propulsion System of the CRW(Canard Rotor Wing) type UAV(Unmanned Aerial Vehicle) was composed of the turbojet engine to generate the propulsive exhaust gas, and the duct system including straight bent ducts, tip-jet nozzles, a master valve and a variable main nozzle for three flight modes such as lift/landing mode, low speed transition flight mode and high speed forward flight mode. In this study, in order to operate safely the propulsion system, the dynamic Performance behavior of the system was modeled and simulated using the SIMULIN $K^{ }$, which is the user-friendly GUI type dynamic analysis tool provided by MATLA $B^{ }$. In the transient performance model, the inter-component volume model was used. The performance analysis using the developed models was performed at various flight condition, valve angle positions and fuel flow schedules, and these results could set the safe flight mode transition region to satisfy the inlet temperature overshoot limitation as well as the compressor surge margin. Performance analysis results using the SIMULIN $K^{ }$ performance program were compared with them using the commercial program GSP.m GSP.

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CFD Analysis of a Partial Admission Turbine Using a Frozen Rotor Method

  • Noh, Jun-Gu;Lee, Eun-Seok;Kim, Jinhan;Lee, Dae-Sung
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2004년도 제22회 춘계학술대회논문집
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    • pp.861-866
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    • 2004
  • A numerical flow analysis has been performed on the partial admission turbine of KARI turbopump to support the aerodynamic and structural dynamic assessments. The flow-field in a partial admission turbine is essentially three dimensional and unsteady because of a tip clearance and a finite number of nozzles. Therefore the mixing plane method is generally not appropriate. To avoid heavy computational load due to an unsteady three dimensional calculation, a frozen rotor method was implemented in steady calculation. It adopted a rotating frame in the grid block of a rotor blade by adding some source terms in governing equations. Its results were compared with a mixing plane method. The frozen rotor method can detect the variation of flow-field dependent upon the blade's circumferential position relative to the nozzle. It gives a idea of wake loss mechanism starting from the lip of a nozzle. This wake loss was assumed to be one of the most difficult issues in turbine designers. Thus, the frozen rotor approach has proven to be an efficient and robust tool in design of a partial admission turbine.

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Unsteady flow around a two-imensional section of a vertical axis turbine for tidal stream energy conversion

  • Jung, Hyun-ju;Lee, Ju-Hyun;Rhee, Shin-Hyung;Song, Mu-Seok;Hyun, Beom-Soo
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제1권2호
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    • pp.64-69
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    • 2009
  • The two-dimensional unsteady flow around a vertical axis turbine for tidal stream energy conversion was investigated using a computational fluid dynamics tool solving the Reynolds-Averaged Navier-Stokes equations. The geometry of the turbine blade section was NACA653-018 aiifoil. The computational analysis was done at several different angles of attack and the results were compared with the corresponding experimental data for validation and calibration. Simulations were then carried out for the two-dimensional cross section of a vertical axis turbine. The simulation results demonstrated the usefulness of the method for the typical unsteady flows around vertical axis turbines. The optimum turbine efficiency was achieved for carefully selected combinations of the number of blades and tip speed ratios.

철도궤도 하부구조물 평가를 위한 타격식 관입 롯드가 체결된 콘 관입기의 개발 및 적용 (Development and Application of Cone Penetrometer with Impact Penetration Rod for Evaluation of Track Substructure)

  • 홍원택;변용훈;김상엽;최찬용;이종섭
    • 한국지반환경공학회 논문집
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    • 제16권2호
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    • pp.45-52
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    • 2015
  • 철도궤도 하부구조물의 유지, 보수 및 과다설계에 따른 비용을 최소화하기 위하여 궤도 하부구조물의 강도 및 강성특성에 대한 정확한 평가는 필수적이다. 본 연구에서는 궤도 하부구조물의 상태를 평가하기 위한 콘 관입기(CPI)를 개발하였으며, 적용성 검증을 위하여 실내실험과 현장실험을 수행하였다. CPI를 이용한 철도궤도 하부구조물 평가의 결과로서 획득되는 결과는 동적 콘관입지수(DCPI), 원추관입저항력($q_c$), 마찰저항력($f_s$) 및 마찰력비(Fr)이다. 실험결과, 실내실험의 경우 도상자갈층에서 획득한 동적 콘 관입지수와 상부노반층에서 획득한 원추관입저항력, 마찰저항력 및 마찰비는 조성한 시료에 대하여 신뢰할 만한 결과를 보였다. 현장실험의 경우 도상자갈층의 경계면을 명확히 구분해 내었으며, 상부노반층의 불연속면을 감지하였다. 본 연구에서 개발된 CPI는 동적 관입과 정적 관입 방법을 이용함으로써 궤도 하부구조물 평가에 유용한 방법이 될 것이라 기대된다.

국내 SIP 말뚝의 지지력 특성에 관한 연구 (A Study on the Characteristics of Bearing Capacity for SIP Piles in Domestic Areas)

  • 이송;박준홍;박중배;김태훈
    • 한국지반공학회논문집
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    • 제18권4호
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    • pp.319-327
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    • 2002
  • 본 연구에서는 국내 최근 SIP(Soil-Cement Injected Precast Pile) 공법의 문제점과 그 개선책에 대하여 현장재하시험 결과로부터 하중-침하량곡선과 지지력 특성을 이용하여 고찰하였다. 재하시험결과 전체침하량에 대한 탄성 및 소성침하량은 일정한 경향성을 갖으며, 이러한 경향성과 재하시험으로부터 결정한 지지력을 이용한 경험적인 차트가 SIP 설계에서 이용될 수 있다. 지지층의 지질조건이 화강암류를 갖는 국내 지역에서 N값을 이용한 SIP 설계는 매우 보수적인 결과를 보이고 있다. 반면 지지층의 지질학적 조건이 불리한 경우 불안정한 결과를 보일 수 있다. 또한, 말뚝선단에서 N값을 수정한 Meyerhof의 지지력식이 N값이 50으로 한정되고 선단지지력을 20NA$_p$으로 간주한 최근의 설계보다 적절하다는 것을 확인할 수 있었다. 이러한 결과들은 수정된 설계법이 말뚝의 지지력을 말뚝재료의 허용하중까지 이용하기 때문에 과거보다 경제적임을 시사한다.