• Title/Summary/Keyword: Tool System

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Development of a Tool to Automate One-Dimensional Finite Element Analysis of Machine Tool Spindles

  • Choi, Jin-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.2
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    • pp.172-176
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    • 2015
  • In this research, a tool was developed to automate one-dimensional finite element analysis (1D FEA) for design of a machine tool spindle. Based on object-oriented programing, this tool employs the objects of a CAD system to construct a geometric model and then to convert it into the FE model of 1D beams at the workbenches of the CAD system with minimum data to define the spindle such as bearing positions and cross-sections of the shaft. Graphic user interfaces were developed for users to interact with the tool. This tool is helpful in identifying a near optimal design of the spindle with the automation of the FEA process with numerous design changes in minimum time and efforts. It is also expected to allow even design engineers to perform the FEA in search of an optimal design of the machine tool spindle.

Research about Tool Wear Monitoring in CNC Lathe Machining (선삭 공정에서 공구모니터링에 관한 연구 (I)-공구마모)

  • Go, Jeong-Han;Kim, Yeong-Tae;Lee, Sang-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.54-60
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    • 2000
  • Research about tool condition monitoring has been done until now for product automation and unmaned system. But it is hard to apply it to the industrial field due to its cost and reliability. This paper presents the new method of tool wear measurement using Marpos gauge. This is a kind of touch sensor, so its cost is lower than vision system. And it is not affected by dust and illumination, which are important in vision system. This proposed method use tool clearance angle to measure flank wear. Experimental results compared with vision system shows that this method is available for tool condition monitoring system.

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Distributed NC with Tool Managenent System Under the Windows Environment (윈도우즈 환경하에서의 Distributed NC 및 공구관리 시스템)

  • Un, Yool;Shin, D. S.;Chung, S. C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.411-416
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    • 1993
  • In order to achieve computer-oriented control and automation of manufacturing processec, a distributed NC (DNC_) system was developed for FMS under the Windows environment. The DNC system consists of conventional DNC, PMC interface and tool management modules. Real-time system conditon monitoring and control fuctions required for machine tools and machining processes were accomplished by developing a PMC interface module called MMC board. Tool condition monitoring and management was performed by the developed tool management module composed of a tool setting probe and softwares. Performance of the DNC system was confirmed on the horizontal and the vertical type machining center equipped with FANUC OMC for the large amount of experiments.

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The Development of the User Interface Tool for DSP Silicon Compiler (디지틀 신호처리용 실리콘 컴파일러를 위한 사용자 툴 개발)

  • 이문기;장호랑;김종현;이승호;이광엽
    • Journal of the Korean Institute of Telematics and Electronics A
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    • v.29A no.9
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    • pp.76-84
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    • 1992
  • The DSP silicon compiler consists of language compiler, module generator, placement tool, router, layout generation tools, and simulator. In this paper, The language compiler, the module generator, placement tool, and simulator were developed and provided for the system designer. The language compiler translates the designer's system description language into the intermediate form file. The intermediate form file expresses the interconnections and specifications of the cells in the cell library. The simulator was developed and provided for the behavioral verification of the DSP system. For its implementation, the event-driven technique and the C$^{++}$ task library was used. The module generator was developed for the layout of the verified DSP system, and generates the functional block to be used in the DSP chip. And then the placement tool determines the appropriate positions of the cells in the DSP chip. In this paper, the placement tool was implemented by Min-Cut and Simulated Annealing algorithm. The placement process can be controlled by the several conditions input by the system designer.

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Development of a Tool for Automation of Finite Element Analysis of a Shaft-Bearing System of Machine Tools (공작기계 회전축-베어링 시스템의 유한요소해석 자동화를 위한 툴 개발)

  • Choi, Jin-Woo;Kang, Gi-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.6
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    • pp.19-25
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    • 2019
  • We have developed a tool that uses finite element analysis (FEA) to rapidly evaluate a shaft-bearing system of machine tools. We extracted commercial data on suitable clamping units and defined the inner profile of the shaft to avoid needing direct user input to define the profile. We use a splitting algorithm to convert the shaft into beam elements with two diameters and length. To validate the tool, we used it to design and evaluate a shaft-bearing system and found that our tool automated the construction of an FE system model in a commercial FEA package as well as the static stiffness evaluation; both tasks were completed in seconds, demonstrating a significant reduction from the minutes normally required to complete these tasks manually.

A Study on the Potentials of System Dynamics as a Tool to Understand the Community Welfare Practice (지역사회복지실천 이해 도구로서 시스템 다이내믹스의 가능성에 관한 고찰)

  • Cho, Sungsook
    • Korean System Dynamics Review
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    • v.14 no.1
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    • pp.89-104
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    • 2013
  • This study aims to explore the potentials of System Dynamics as a tool to understand the community welfare practice by paying attention to the strengths of System Dynamics to complement the weaknesses of the theories and studies of the community welfare practice. The contents of this study are as follows. First, it draws the limitations of its theories and studies by reviewing the literatures related. Second, it outlines the characteristics of the community welfare practice process as well as the strengths of System Dynamics as a tool to understand the community welfare practice. Third, it presents a causal loop model of System Dynamics applied to the community welfare practice process. Lastly, it concludes with the suggestions and implications of the key research findings. This study is expected to be a basic study to highlight the potentials of System Dynamics as a tool to understand the community welfare practice.

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Development of polishing tool system for robot (로보트용 금형 연마 공구 시스템의 개발)

  • 박종오;이대엽
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10a
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    • pp.190-193
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    • 1990
  • Die finishing (polishing and lapping) after NC machining is characterized as one bottleneck process for reducing lead time. For automation of this typical manual work, a flexible polishing tool system using industrial robot has been developed. This tool system has three principal functions in order to achieve reduction of waviness, 3 D.O.F. compliance and constant pressure structure. This polishing tool shows that adaptability to free form surface is increased and programmability to various areas of die surface is also acquired.

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A Study on the Tool Breakage Detection System in Face Milling Process (이송모터전류를 이용한 정면 밀림공구의 파손감시 시스템에 관한 연구)

  • 이강희;허일규;권원태;주종남;이장무
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.38-43
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    • 1994
  • In milling process, monitoring and diagosis system is very importent to accomplish factory automation. In this study, to drvelope on-line tool breakage detection system in face milling operation, analysis and experiment were performed. The tool breakage detection experiment was performed in machining center and the effectiveness of the detection tool breakage detection alorithm and the usage of feed drive current as a detection signal were verified.

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Electronic Supervision System of Construction Facility by Construction IT (정보화에 의한 시설공사 감리업무 전자화방안)

  • Kang Leen-Seok;Moon Hyoun-Seok;Park Seo-Young;Lee Yang-Kyu
    • Proceedings of the KSR Conference
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    • 2005.11a
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    • pp.1143-1148
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    • 2005
  • Recently, the application of construction IT (Information Technology) is recognized as an essential tool for the effective construction management and construction CALS. And the large construction projects are already using PMIS tool, and the application of construction IT tool will be accelerated by rapid popularization of computerized construction management system. This study defines a concept of construction IT and suggests an improved method to apply construction IT tool for construction supervision system.

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Tool Breakage Detection Using Feed Motor Current (이송모터 전류신호를 이용한 공구파손 검출)

  • Jeong, Young Hun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.6
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    • pp.1-6
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    • 2015
  • Tool condition monitoring plays one of the most important roles in the improvement of both machining quality and productivity. In this regard, various process signals and monitoring methods have been developed. However, most of the existing studies used cutting force or acoustic emission signals, which posed risks of interference with the machining system in dynamics, fixturing, and machining configuration. In this study, a feed motor current signal is used as a process signal representing process and tool states in tool breakage monitoring based on an adaptive autoregressive model and unsupervised neural network. From the experimental results using various cases of tool breakage, it is shown that the developed system can successfully detect tool breakage before two revolutions of the spindle after tool breakage.