• 제목/요약/키워드: Tool Design

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5축 머시닝센터의 소비 에너지 저감을 위한 운동요소 경량화 (Lightweight of Movable Parts for Energy Reduction of 5-axis Machining Center)

  • 이명규;남성호;이동윤
    • 한국정밀공학회지
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    • 제30권5호
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    • pp.474-479
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    • 2013
  • Mass reduction of the machine tool movable parts is a tool for achieving lower energy demands of the machine tool operation. The realization of lightweight design in machine tool can be achieved by structural lightweight design and material lightweight design. In this study, topology optimization strategy was applied to design optimized structures of movable parts of 5 axis machining center. The weight of ram which has most significant influence on the stiffness of whole machine tool was reduced without stiffness deterioration. The redesigned optimized ram has 24.2% less weight while maintaining the same displacement caused by cutting force.

병렬구조 머시닝센터 설계기술 (Design of a Machine Tool containing a 3-strut Parallel Kinematic Structure)

  • 김태정;김석일;나승표;김기태
    • 한국정밀공학회지
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    • 제28권8호
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    • pp.878-885
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    • 2011
  • A kinematically-hybrid 5-axis machine tool is analyzed from the perspective of machine tool design. Its kinematic characteristics are pointed out, which should be considered during the conceptual design process. A result of the structural analysis of the machine is presented, which is performed during the detailed design process. It is also presented how we improve the thermal characteristics of the machine tool by changing the installation position of the actuators.

자동차용 리어프레임의 3차원 금형설계에 관한 연구 (A Study for Three-Dimensional Die Design of Automobile Rear Frame)

  • 정효상;이성수
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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    • pp.163-168
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    • 2000
  • In this paper, a 3-D computer-aided die design process was developed for automobile rear frame with drawing, trimming, flanging, cam-piercing and piercing for tool design. The tool design has been done using Pro/Engineer on a personal computer. It is composed of four stations. The goal of this research is to apply each of stations for the standard tool specification to each station.

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실험계획법을 이용한 LCD 압착장비의 설계최적화 (The Design Optimization of LCD Panel Bonding Equipment by Design of Experiment)

  • 황일권;김동민;채수원
    • 한국정밀공학회지
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    • 제27권12호
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    • pp.92-98
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    • 2010
  • The design of press bonding tool in LCD module equipment is a very complex and difficult task because many design able variables are involved while their effects are not known. It takes longtime experiments and much expenses to verify the effects of these design variables. However the optimization of bonding tool using OLB(outer lead bonding) and PCB Bonding is a very important problem in LCD manufacturing process, so much design efforts have been made for improving the bonding tool performance. In this paper, a reasonable and fast process which gives optimized solution under the design requirements has been presented. Both analytical and statistical methods are employed in this process. A reliable analytic model using experiment-oriented FE analysis can be obtained, in which the regression equations that predict the tool efficiency from various DOE method are found. Improvement of tool efficiency could be estimated by the regression equations using meaningful factors converged by RSM(Response Surface Method). With this process a reasonable optimized solution that meets a variety of design requirements can be easily obtained.

열간 단조 공정에서 금형 수명 향상을 위한 공정 설계 (Process Design for Improving Tool Life in Hot Forging Process)

  • 이현철;김병민;김광호
    • 소성∙가공
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    • 제12권1호
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    • pp.18-25
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    • 2003
  • This paper explains the process design for improving tool life in the conventional hot forging process. The thermal load and the thermal softening are happened by contact between the hotter billet and the cooler tools in hot forging process. Tool life decreases considerably due to the softening of the surface layer of a tool was caused by a high thermal load and long contact time between the tools and the billet. Also, tool life is to a large extent limited by wear, heat crack and plastic deformation in hot forging process. Above all, the main factors which affect die accuracy and tool life we wear and the plastic deformation of a tool. The newly developed techniques for predicting tool life are applied to estimate the production quantity for a spindle component and these techniques can be applied to improve the tool life in hot forging process.

Development of an Automation Tool for the Three-Dimensional Finite Element Analysis of Machine Tool Spindles

  • Choi, Jin-Woo
    • 한국생산제조학회지
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    • 제24권2호
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    • pp.166-171
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    • 2015
  • In this study, an automation tool was developed for rapid evaluation of machine tool spindle designs with automated three-dimensional finite element analysis (3D FEA) using solid elements. The tool performs FEA with the minimum data of point coordinates to define the section of the spindle shaft and bearing positions. Using object-oriented programming techniques, the tool was implemented in the programming environment of a CAD system to make use of its objects. Its modules were constructed with the objects to generate the geometric model and then to convert it into the FE model of 3D solid elements at the workbenches of the CAD system using the point data. Graphic user interfaces were developed to allow users to interact with the tool. This tool is helpful for identification of a near optimal design of the spindle based on, for example, stiffness with multiple design changes and then FEAs.

PC에 의한 디이프 드로잉 금형설계의 자동화에 관한 연구 (A Study on Tool Design of Deep Drawing Using Personal Computer)

  • 최재찬;김병민;허만조;김성원
    • 한국정밀공학회지
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    • 제7권3호
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    • pp.56-65
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    • 1990
  • This paper describes a computer aided tool design system of deep drawing of cylindrical cups with or without flange by press. An approach to system is based on knowledge based system. The computer program has written in basic language with personal computer Knowledges for tool design are formulated from the plasticity theory, handbooks, experimental results and empirical knowhow of the field experts. The capabilities of developed system include 1) the selection of tool structure (with or without blank holder, single or double action, lift up or draw off type), 2) the design of tool elements(punch/holder, die/holder etc.) for the previous selected tool structure by the process planning output and the production quantity. The final output is generated in graphics form for design sheet.

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서보 제어계 설계지원을 위한 퍼지추론 TOOL의 개발 (The development of fuzzy reasoning tool for the support design of servo system)

  • 노창주;홍순일
    • Journal of Advanced Marine Engineering and Technology
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    • 제19권4호
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    • pp.72-78
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    • 1995
  • The diffusion of fuzzy logic techniques into real applications requires specific software supports which save development time and reduce the programming effort. But we has been lack of a tool devoted to support the design of fuzzy controllers. In this paper, on the basis of the general fuzzy set and .alpha.-cut set decomposition of fuzzy sets, a set of fuzzy reasoning tool(FRT) devoted to support the design of fuzzy dontroller for servo systems is developed. The major features of this tool are: 1) It supports users to analyze fuzzy ingerence status based on input deta and expected results by three-D graphic display. 2) It supports users to prepare input data and expected result. 3) It supports users to tuned scaling factor of membership functions, rules and fuzzy inference. The paper shows how the suggested design tools are suitable to give a consistent answer to the tuning of fuzzy control system. This FRT is expected to exert good performance and devoted to support which the design of fuzzy controller is illustrated in the servo systems.

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미소가공을 위한 마이크로 공작기계 최적설계 (Optimal Design of Micro Machine Tool for Micro Precision Machining)

  • 황준;정의식
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.477-478
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    • 2006
  • This paper presents the results of miniaturized micro milling machine tool development for micro precision machining process. Finite element analysis has been performed to know the relationship between design dimensional variables and structural stiffness in terms of static, dynamic, thermal aspects. Design optimization has been performed to optimize the design variables of micro machine tool to minimize the volume, weight and deformation of machine tool structure and to maximize the stiffness in terms of static, dynamic, and thermal characteristics. This study presents the assessment of the technology incentive for the minimization of machine tool in the quantitative context of static, dynamic stiffness, thermal resistance and thus the accuracy implications.

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A Study on the Conceptual Design of Smart App Authoring Tool

  • Chang, Young-Hyun
    • International Journal of Advanced Culture Technology
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    • 제3권2호
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    • pp.118-123
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    • 2015
  • IT environment gets more complicated in terms of open platform, network standards, device design and hardware, etc. Smart network and application are in the fields of corporate as well as national competition for future fusion technology. In development environment focused on computers, the ideas of authoring tool have been presented in terms of improved software productivity. In smart environment where subdividing works are consecutively done, current authoring tool should be effectively updated for effective development of programs and easier access to business works. The basic concept of a new conceptual App development tool, Smart App Authoring Tool, which has been designed in this study and enables to apply on-site requirements to smart phones, is to develop Apps on the level using easy-to-learn Word or Excel in a computer. Therefore, this study is intended to design a conceptual Smart App Authoring Tool to optimize the cost and time for developing and maintaining new application services under various smart phone platform environments. Based on the performance of smart app authoring tool herein, every people can develop a smart app program at moderate level. So this paper have designed a conceptual smart app authoring tool. This study presented educational efficiency of the authoring tool by developing business Apps under various business environments and applying them under university and high school environments.