• Title/Summary/Keyword: Tool Compensation

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Real-time Gap Control for Micro-EDM: Application in a Microfactory

  • Jung, Jae-Won;Ko, Seok-Hoon;Jeong, Young-Hun;Min, Byung-Kwon;Lee, Sang-Jo
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.1
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    • pp.3-6
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    • 2008
  • Electrical discharge machining (EDM) is one of the most widespread nonconventional machining processes. Recently, a low-power micro-EDM process was introduced using a cylindrical electrode. Since its development, micro-EDM has been applied effectively to micromachining, and because the device setup for this process is simple, it is suitable for a microfactory that minimizes machines to fabricate small products economically in one system. In the EDM process, however, the electrode is also removed along with the workpiece. Therefore, the electrode shape and length vary as machining progresses. In this paper, a control method using a high speed realtime voltage measurement is proposed to regulate the rate and amount of material removed. The proposed method is based on the assumption that the volume of the workpiece removed in a single discharge pulses is nearly constant. The discharge pulses are monitored and controlled to regulate the amount of material removed. For this purpose, we developed an algorithm and apparatus for counting the number of discharge pulses. Electrode wear compensation using pulse number information was applied to EDM milling in a microfactory, in which a slight tilt of the workpiece may occur. The proposed control method improves the machining quality and efficiency by eliminating the inaccuracies caused by electrode wear and workpiece tilt.

Characteristics Evaluation of Spindle Thermal Displacement with kinds of Lubrication Oil (윤활유 종류에 따른 주축 열변위의 특성 평가)

  • 강순준;이갑조;김종관
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.93-98
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    • 2003
  • High speed precision machines have been introduced to the CNC industry in order to improve productivity, shorten the appointed date of delivery and reduce the prime cost. High speed machines have more functions then general machines, and they were proved in performance. The production and sales of the high speed machines have been increased not only in domestic market but also all over the world. Accordingly, machines are faster, there are lots of problems to be solved. One of the most difficult problems is the thermal displacement on the main spindle due to generated heat while the spindle is rotated in high speed. Since the thermal displacement directly effects the quality of the machined parts, utmost efforts to minimize the thermal displacement have to be given from the beginning of designing machines. In practice, variety of methods are attempted and practiced to minimize the thermal displacement such as design of symmetrical frame, adoption of high speed bearings, application of compensation system using non-contact sensor and use of forced circulating lubrication system with oil cooler. Even if these variable methods have been practically used in the industrial field, generated heat has not been Perfectly Prevented lienee, in this paper, the characteristics of thermal displacement were investigated when several kinds of oil were tested for a high speed machine with forced circulating lubrication system within the same atmosphere and under the same conditions.

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Sensible heat flux estimated by gradient method at Goheung bay wetland (고흥만 습지에서 경도법으로 산출한 현열플럭스)

  • Kim, Dong-Su;Kwon, Byung-Hyuk;Kim, Il Kyu;Kang, Dong Hwan;Kim, Kwang-Ho;Kim, Geun-Hoi;Park, Jun-Sang
    • Journal of Fisheries and Marine Sciences Education
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    • v.20 no.2
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    • pp.156-167
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    • 2008
  • Meorological data have been collected to monitor the wetland area in Goheung bay since 2003 and four intensive observations were conducted to study effects of the atmospheric turbulence on the energy budget and the ecological changes. We improved an algorithm to estimate the sensible heat flux with routine data. The sensible heat flux estimated by gradient method was in good agreement with that measured by precision instruments such as surface layer scintillometer and ultrasonic anemometer. Diurnal variations of sensible heat flux showed analogous tendency to those of temperature gradient. When the vertical wind shear of horizontal wind components was weak, even though temperature gradient was strong, the gradient method underestimated the sensible heat flux. A compensation for the cloud will make this gradient method be a helpful tool to monitor the ecosystem without expensive instruments except for weak wind shear and temperature gradient.

A Preliminary Study on Measuring of Development Level of Rural Women's Association: Case of Rural Women Leaders Federation (농촌여성조직의 발전수준 진단을 위한 탐색 연구;생활개선회를 중심으로)

  • Kim, Won-Suok;Ko, Soon-Chul;Kang, Han-Jin
    • Journal of Agricultural Extension & Community Development
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    • v.13 no.2
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    • pp.235-249
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    • 2006
  • The objective of this study was to investigate the developmental level of Rural Women Leaders Federation(RWLF) which is one of the major rural women`s association in Korea. The writers designed organization measurement tool based on the reviews on the related studies and gather data from 191 memberships of RWLF through the mail questionnaire and interviews. The major findings were as follows; First, the findings shows us this organization as transition period from identification stage to expanded growth stage in developmental stage of rural women's organizations. Second, this organization focus on share of members decision making and leadership style rather than organization`s vision, strategy or organization level. In other words, this organization focus on human relations aspect rather than internal aspect of organization system. Third, this organization has high level of social evaluation of the organization, even if it has low level of personal compensation or individua's social performance. In conclusion, as long-term view-point, it is needed to help them to promote their self-control of survival ability to improve organization's vision, strategy, differentiation for achieving organizational goals. And it also needed to prepare educational programs to increase Rural Women's leadership capability understanding of organizational characteristics and its operation abilities.

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Characteristics of Runoff on Southern Area of Jeju Island, Korea (제주도 남부지역의 유출 특성)

  • Kang, Myung-Su;Yang, Sung-Kee;Jung, Woo-Yeol;Kim, Dong-Su
    • Journal of Environmental Science International
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    • v.22 no.5
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    • pp.591-597
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    • 2013
  • For Kangjeong stream and Akgeun stream in the central part of the southern Jeju Island, on-site discharge estimation was carried out for approximately 10 months (July 2011-April 2012) twice a month on a regular basis by using ADCP (acoustic doppler current profiler) and long term rate of discharge was calculated by using SWAT (soil and water assessment tool) model. The discharge was $0.28-1.30m^3/sec$ for Kangjeong stream and $0.10-1.54m^3/sec$ for Akgeun stream. It showed the maximum in the summer and the minimum in the winter. As a result of parameter sensitivity analysis of SWAT model, CN (NRCS runoff curve number for moisture condition II), SOL_AWC (available water capacity of the soil layer), and ESCO (soil evaporation compensation factor) showed sensitive responses. By using the result, the model was corrected and the rate of discharge was calculated. As a result, the annual discharge rate was 27.12-31.86(%) at the Akgeun basin and 23.55-28.43(%) at the Kangjeong basin.

Characteristics Evaluation of Spindle Thermal Displacement with kinds of Lubrication Oil (윤활유 종류에 따른 주축 열변위의 특성 평가)

  • 강순준;이갑조;김종관
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.2
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    • pp.47-53
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    • 2004
  • High speed precision machines have been introduced to the CNC industry in order to improve productivity, shorten the appointed date of delivery and reduce the prime cost. High speed machines have more functions then general machines, and they were proved in performance. The production and sales of the high speed machines have been increased not only in domestic market but also all over the world. Accordingly, machines are faster, there are lots of problems to be solved. One of the most difficult problems is the thermal displacement on the main spindle due to generated heat while the spindle is rotated in high speed. Since the thermal displacement directly effects the quality of the machined parts, utmost efforts to minimize the thermal displacement have to be given from the beginning of designing machines. In practice, variety of methods are attempted and practiced to minimize the thermal displacement such as design of symmetrical frame, adoption of high speed bearings, application of compensation system using non-contact sensor and use of forced circulating lubrication system with oil cooler. Even if these variable methods have been practically used in the industrial field, generated heat has not been perfectly prevented. Hence, in this paper, the characteristics of thermal displacement were investigated when several kinds of oil were tested for a high speed machine with forced circulating lubrication system within the same atmosphere and under the same conditions.

Low-power Frequency Offset Synchronization for IEEE 802.11a Using CORDIC Algorithm (CORDIC을 이용한 IEEE 802.11a용 저전력 주파수 옵셋 동기화기)

  • Jang, Young-Beom;Han, Jae-Woong;Hong, Dae-Ki
    • Journal of the Institute of Electronics Engineers of Korea TC
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    • v.46 no.2
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    • pp.66-72
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    • 2009
  • In this paper, an efficient frequency offset synchronization structure for OFDM(Orthogonal Frequency Division Multiplexing) is proposed. Conventional CORDIC(Coordinate Rotation Digital Computer) algorithm for frequency offset synchronization utilizes two CORDIC hardware i.e., one is vector mode for phase estimation, the other is rotation mode for compensation. But proposed structure utilizes one CORDIC hardware and divider. Through simulation, it is shown that hardware implementation complexity is reduced compared with conventional structures. The Verilog-HDL coding and front-end chip implementation results for the proposed structure show 22.1% gate count reduction comparison with those of the conventional structure.

Design and Implementation of OFDM Frequency Offset Synchronization Block Using CORDIC (CORDIC을 이용한 OFDM 주파수 옵셋 동기부 설계 및 구현)

  • Jang, Young-Beom;Han, Jae-Woong;Hong, Dae-Ki
    • Journal of the Institute of Electronics Engineers of Korea SP
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    • v.45 no.5
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    • pp.118-125
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    • 2008
  • In this paper, an efficient frequency offset synchronization structure for OFDM(Orthogonal Frequency Division Multiplexing) is proposed. Conventional CORDIC(Coordinate Rotation Digital Computer) algorithm for frequency offset synchronization utilizes two CORDIC hardware i.e., one is vector mode for phase estimation, the other is rotation mode for compensation. But proposed structure utilizes one CORDIC hardware and divider. Through simulation, it is shown that hardware implementation complexity is reduced compared with conventional structures. The Verilog-HDL coding and front-end chip implementation results for the proposed structure show 22.1% gate count reduction comparison with those of the conventional structure.

A Development of Instrumentation Radar Tracking Status Simulator (계측레이더 추적 시뮬레이터 개발)

  • Ye, Sung-Hyuck;Ryu, Chung-Ho;Hwang, Gyu-Hwan;Seo, Il-Hwan;Kim, Hyung-Sup
    • Journal of the Korea Institute of Military Science and Technology
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    • v.14 no.3
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    • pp.405-413
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    • 2011
  • Defense Systems Test Center in ADD supports increasingly various missile test requirements such as higher altitude event, multi target operation and low-altitude, high velocity target tracking. In this paper, we have proposed the development of instrumentation radar tracking status simulator based on virtual reality. This simulator can predict the tracking status and risk of failure using several modeling algorithms. It consists of target model, radar model, environment model and several algorithms includes the multipath interference effects. Simulation results show that the predict tracking status and signal are similar to the test results of the live flight test. This simulator predicts and analyze all of the status and critical parameters such as the optimal site location, servo response, optimal flight trajectory, LOS(Line of Sight). This simulator provides the mission plan with a powerful M&S tool to rehearse and analyze instrumentation tracking radar measurement plan for live flight test at DSTC(Defense Systems Test Center).

Robust Adaptive Back-stepping Control Using Dual Friction Observer and RNN with Disturbance Observer for Dynamic Friction Model (외란관측기를 갖는 RNN과 이중마찰관측기를 이용한 동적마찰모델에 대한 강인한 적응 백-스테핑제어)

  • Han, Seong-Ik
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.1
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    • pp.50-58
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    • 2009
  • For precise tracking control of a servo system with nonlinear friction, a robust friction compensation scheme is presented in this paper. The nonlinear friction is difficult to identify the friction parameters exactly through experiments. Friction parameters can be also varied according to contact conditions such as the variation of temperature and lubrication. Thus, in order to overcome these problems and obtain the desired position tracking performance, a robust adaptive back-stepping control scheme with a dual friction observer is developed. In addition, to estimate lumped friction uncertainty due to modeling errors, a DEKF recurrent neural network and adaptive reconstructed error estimator are also developed. The feasibility of the proposed control scheme is verified through the experiment fur a ball-screw system.