• 한국항공우주학회지
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• 제44권3호
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• pp.256-265
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• 2016

소프트웨어 기반의 고장허용이란 장비의 일부분에 소프트웨어 고장이 발생하더라도 허용할 수 있도록 장비를 설계하는 것을 의미힌다. 고장허용을 위한 설계 방법은 크게 하드웨어 기반 고장허용 설계 방법과 소프트웨어 기반 고장허용 설계 방법이 있으며, 시스템의 특징에 따라 적절한 방법의 고장허용 설계 방법 선택이 필요하다. 본 논문에서는 하드웨어적으로 이중화로 구성된 비행조종컴퓨터의 소프트웨어 기반 고장허용 설계 기법에 대하여 기술하였다. 소프트웨어 기반의 고장허용 설계를 위하여 소프트웨어 고장을 분류하고, 고장에 대한 검출 방법을 설계한 후, 고장발생시 복구 방법을 설계하였다. 설계된 방법의 유효성을 확인하기 위하여 전용 소프트웨어 시험 환경을 통해 설계된 소프트웨어 기반 고장허용 설계의 타당성을 검증하였다.

• 품질경영학회지
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• 제26권1호
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• pp.172-191
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• 1998

In this paper, dimension tolerance design for components is studied. Three cost factors are considered: machining cost, rework cost, and loss related to product quality which is affected by the tolerances of components. We propose a procedure to determine the optimal tolerances of components and a, pp.y the procedure to design the tolerances of fine motion stage in semicoduct machine. We compare the proposed procedure with the existing model for determining tolerance economically.

• 대한안전경영과학회지
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• 제13권1호
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• pp.203-209
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• 2011

This study develops three new models that are practically applicable to three stages of Taguchi's robust design, which includes system design, parameter design and tolerance design. In system design, the Multiple Loss Function Analysis(MLFA) and Overall Loss Index(OLI) which reflect upon weight of characteristics and importance of specification are developed. Moreover parameter design presents Process Capability Index(PCI), $C_{PUK}$ and $C_{PLK}$, in order to segregate Signal-To-Noise Ratio(SNR) into accuracy and precision for an evaluation of relative comparison. In addition, tolerance design presents the new model of allowance computation for assembled product which is primarily derived from safety margin(SM) considering functional limit and specification. The guideline of those three new models, which include systematic charts and applicable illustrations, offers convenience for practitioners in the field. Hence, the practical applications could be made with the steps of robust designs such as system design, parameter design and specification allowance design.

• 한국자동차공학회논문집
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• 제24권5호
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• pp.527-537
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• 2016

Recent automakers are trying to be more precise with the dimension check and moving parts to guarantee high quality and satisfy customer requirements. The aim of this paper is to investigate the design tolerance suitability of door operating mechanism linked arms, lever, and cam-shaft in a mobile air handling unit. These parts are complicated because doors, arms, lever and cam-shaft are connected nonlinearly in 3D. The current tolerance analysis method poses problems in design analysis because the moving doors are reasonably suitable for the AHU function. The 3-DCS analysis method provided useful results not only in establishing the inspection criteria for the quality control of products but also in enabling economical production. As a result, the vent door had $1.62^{\circ}{\sim}1.72^{\circ}$ and the defrost door had $0.84^{\circ}{\sim}0.9^{\circ}$ for the directly connected arms operating-type. For the lever connected arm operating-type, the foot door had $2.0^{\circ}{\sim}2.24^{\circ}$ tolerance, while the tolerance values satisfied the air flow volume distribution rate criteria in the AHU. Finally, the results have confirmed the design's tolerance suitability by using 3-DCS analysis at the early design stages. Reliability can be achieved by analyzing accumulated tolerance during the sub-parts assembly process and the moving mechanism linked especially by arms, lever, and cam-shaft.

• 대한산업공학회지
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• 제31권1호
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• pp.36-43
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• 2005

It is the basic requirement of design process of parts assembly to specify geometric dimensions and tolerances of product characteristics. Among them, tolerance stack analysis is one of the important methods to specify tolerance zone. Tolerance stack analysis is to calculate gap using tolerances which includes geometric and coordinate dimensions. In this study, we suggested more general method called the virtual method to analyze tolerance stack. In virtual method, tolerance zone is formed by combination of dimensional tolerance, geometric tolerance and bonus tolerance. Also tolerance zone is classified by virtual boundary condition and resultant boundary condition. So gap can be defined by combination of virtual boundary and/or resultant boundary. Several examples are used to show the effectiveness of new method comparing to other methods.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2010년도 추계학술대회 논문집
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• pp.629-630
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• 2010

• 품질경영학회지
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• 제30권4호
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• pp.58-67
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• 2002

Since the inception of off-line quality control, it has drawn a particular attention from research community and it has been implemented in a wide variety of industries mainly due to its extensive applicability to numerous real situations. Emphasizing design issues rather than control issues related to manufacturing processes, off-line quality control has been recognized as a cost-effective approach to quality improvement. It mainly consists of three design stages: system design, parameter design, and tolerance design which are implemented in a sequential manner. Utilizing experimental designs and optimization techniques, off-line quality control is aimed at achieving product performance insensitive to external noises by reducing process variability. In spite of its conceptual soundness and practical significance, however, off-line quality control has also been criticized to a great extent due to its heuristic nature of investigation. In addition, it has also been pointed out that the process optimization procedures are inefficient. To enhance the current practice of off-line quality control, this study proposes an integrated optimization model by utilizing a well-established statistical tool, so called response surface methodology (RSM), and a tolerance - cost relationship.

• 한국시뮬레이션학회논문지
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• 제25권2호
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• pp.83-92
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• 2016

공차란 각 부품들이 기구적으로 조립되었을 때 원하는 수준의 기능성을 확보할 수 있도록 각 부품의 기하학적 형상이나 위치에 대해 허용하는 치수의 변동량을 의미한다. 또한 공차해석이란 부품들이 조립되었을 때, 각 부품의 공차가 조립품에서 어떻게 누적되어 미치는 영향을 분석하는 일련의 절차를 의미한다. 만일 누적된 공차의 분산이 규정된 일정 수준의 범위를 벗어나면 조립품의 품질에 문제가 발생하기 때문에 당초 설정한 부품의 공차를 수정해야 하며, 이러한 과정을 공차설계라고 한다. 이 논문에서는 휴대용 의료기기의 설계단계에서 공차해석과 공차설계를 위해 몬테카를로 시뮬레이션 기법을 활용한 사례를 소개한다. 이러한 시뮬레이션 연구를 통하여 제품의 조립성과 기능성을 개선시킬 수 있다.

• 한국자동차공학회논문집
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• 제22권1호
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• pp.85-94
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• 2014

Tolerance accumulation has serious effect on the performance of an assembled body. This paper proposes the method which analyzes tolerance accumulation using Monte Carlo Simulation. This method can predict tolerance distribution of fully assembled body using the dimensional tolerance distribution of each part to be assembled. In this analysis, it is assumed that the tolerance of each part has the nominal distribution or uniform distribution. This analysis method is applied to ECV(External Control Valve), and the accumulated tolerance of the fully assembled ECV is obtained from the analysis. The results show that initial tolerance given to each part do not meet the design requirement of ECV. Hence, the tolerances of each part are modified and the additional analysis with the modified tolerances yields the results which satisfy the design requirements of ECV.

• 대한전자공학회논문지SD
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• 제45권11호
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• pp.50-55
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• 2008

오늘날 사용되는 휴대용 전자 장치들은 점점 더 강력한 DSP 능력을 요구하고 있다. 때문에 오늘날의 DSP 알고리즘들은 점점 더 그 복잡도가 높아져 가고 있는 추세이다. DSP 알고리즘의 복잡도가 높아져 감에 따라 DSP 디자인에서 결함이 발생할 확률도 높아져 가고 있다. 그렇기 때문에 디자인에서 발생한 결함을 극복할 수 있는 Fault Tolerance 설계의 필요성이 제시된다. 또한 DSP 알고리즘이 휴대용 전자 장치들에서 사용되기 위해서는 기본적으로 저전력 설계가 필요하다. 하지만 Fault Tolerance 기능을 구현하고자 한다면 추가 모듈로 인해 많은 전력소비와 증가하는 회로크기를 감수해야 한다. 이러한 이슈들을 가지고 본 논문에서는 배럴 시프터를 이용하여 구현된 결함 포용성 저전력 MAC 연산기 구조를 제안한다.