• Title/Summary/Keyword: Tip-off

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Assessment and Optimization of Cutting Parameters while Turning AISI 52100 Steel

  • Sharma, Vishal S.;Dhiman, Suresh;Sehgal, Rakesh;Sharma, Surinder Kumar
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.2
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    • pp.54-62
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    • 2008
  • This investigation deals with machining AISI 52100 steel using a carbide-coated tool. The machining cutting force and tool tip temperature are measured online while turning using different cutting parameters. The surface roughness is also measured, but off-line after each cut. The obtained data are analyzed and the influence of the cutting parameters on the machining variables is determined in the form of plots. Regression models obtained from the results are tested using additional experimental data.

A Second Order Exact Scaling Method for Turbomachinery Performance Prediction

  • Pelz, Peter Fanz;Stonjek, Stefan Sebastian
    • International Journal of Fluid Machinery and Systems
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    • v.6 no.4
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    • pp.177-187
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    • 2013
  • A scaling method valid for most turbomachines based on first principles is derived. It accounts for axial and centrifugal turbomachines with respect to relative gap width/tip clearance, relative roughness, Reynolds number and/or Mach number for design and off-design operation as well. The scaling method has been successfully validated by a variety of experimental data obtained at TU Darmstadt. The physically based, hence reliable and universal method is compared with previous, empirical scaling methods.

Aeroelastic tailoring using crenellated skins-modelling and experiment

  • Francois, Guillaume;Cooper, Jonathan E.;Weaver, Paul M.
    • Advances in aircraft and spacecraft science
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    • v.4 no.2
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    • pp.93-124
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    • 2017
  • Aeroelastic performance controls wing shape in flight and its behaviour under manoeuvre and gust loads. Controlling the wing‟s aeroelastic performance can therefore offer weight and fuel savings. In this paper, the rib orientation and the crenellated skin concept are used to control wing deformation under aerodynamic load. The impact of varying the rib/crenellation orientation, the crenellation width and thickness on the tip twist, tip displacement, natural frequencies, flutter speed and gust response are investigated. Various wind-off and wind-on loads are considered through Finite Element modelling and experiments, using wings manufactured through polyamide laser sintering. It is shown that it is possible to influence the aeroelastic behaviour using the rib and crenellation orientation, e.g., flutter speed increased by up to 14.2% and gust loads alleviated by up to 6.4%. A reasonable comparison between numerical and experimental results was found.

A Study on identification and improvement of adhesive quality using adhesive theory at micro/nano scale contact (응착이론을 이용한 마이크로/나노스케일 접촉에서의 응착특성 규명 및 개선에 관한 연구)

  • Kim, Gyu-Sung;Yoon, Jun-Ho
    • 전자공학회논문지 IE
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    • v.44 no.3
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    • pp.42-50
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    • 2007
  • In this paper, elastic and plastic adhesion index was very important in deciding adhesive characteristics and varying elastic and plastic index, dimensionless load and pull-off force were analyzed and simulated. Finally, using AFM, experimental surface roughness parameters of substrates and pull-off force between tip and substrates were produced. Using these values, pull-off forces were calculated and were compared with experimental pull-off forces. Through simulation and experiment, it was found that interaction of asperity also had very important influence on adhesive contact.

A Study on the Weavingless Arc Sensor System in GMA Welding (II) -Torch Height Control in Weld Seam Tracking (GMA 용접에서 강제적인 위빙이 없는 아크센서 시스템에 관한 연구 (II) -용접선 추적의 토치방향 높이제어-)

  • 안재현;김재웅
    • Journal of Welding and Joining
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    • v.16 no.3
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    • pp.55-63
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    • 1998
  • Among the position sensing methods available, the arc sensor which utilizes the electrical signal obtained from the welding arc itself is one of the most prevalently used methods, because it has an advantage that no particular sensing device is necessary and real-time sensing of a groove position is possible directly under the arc. The authors have already developed a seam tracking system that contains a new arc sensor algorithm, which uses the relative welding current variation according to the tip-to-workpiece distance in GMA welding. In this study a torch height control algorithm for automatic weld seam tracking was proposed for completing the previous system, which uses an on-off control technique. To implement the torch height control algorithm during weld seam tracking the system parameters which include 2nd averaging range, weighting factor for 2nd moving averaging, and Z-directional basic compensation distance were determined by experimental analysis. Finally the two different height control methods, one is simple on-off control and the other on-off control using a reference current value , were compared in their tracking abilities.

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Study on light extraction efficiency of a side-etched LED (측면 식각된 LED의 광추출 효율에 관한 연구)

  • Noh, Y.K.;Kwon, K.Y.
    • Korean Journal of Optics and Photonics
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    • v.14 no.2
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    • pp.122-129
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    • 2003
  • In the case of a AIGalnP/GaP system rectangular parallelepiped high brightness LED which has side walls etched to be slanted off the vertical direction, we have studied the effects of lossy electrodes and material absorption and etching depth and angle of side walls on its light extraction efficiency. If LEDs have no electrodes, in order to obtain an 80% light extraction efficiency of a TIP (truncated inverted pyramid) LED, the side-etched LEDs should have an etching angle of 22$^{\circ}$~45$^{\circ}$ and an etching depth of 8~17% of a dice height and an absorption coefficient less than 1 $cm^{-1}$ / In case of etching depth of 16~39% of a dice height, we can obtain a 90% light extraction efficiency of a TIP LED. But when LEDs have two electrodes and no absorption loss, in order to obtain an 80% light extraction efficiency of a TIP LEBs, the side-etched LEDs should have an etching angle of 25$^{\circ}$-45$^{\circ}$ and an etching depth of 30~36% of a dice height. In case of etching depth of 57~71% of a dice height, we can obtain a 90% light extraction efficiency of a TIP LED.

Analysis of Insulation Characteristics for Stator Winding after Insulation Reinforcement (수력발전기 고정자권선의 절연보강 후 절연특성 분석)

  • Oh, Bong-Keun;Choi, Kyo-Nam;Choi, Hyung-Cheol;Lim, Kee-Joe
    • Proceedings of the KIEE Conference
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    • 2006.05a
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    • pp.71-73
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    • 2006
  • Our company(KOWACO) has periodically performed off-line diagnostic test for 14 hydro generators (rated 11 kV over) for 15 years. In this paper, we summarized results of dissipation factor tip-up test and partial discharge test about these generators. Among these, we chose two generators and performed insulation reinforcement (cleaning and varnish Painting). We compared change of insulation condition for the stator winding based upon off-line diagnostic test result before and after repair. Test result shows that insulation condition was improved after insulation reinforcement. This insulation reinforcement has a function to reduce cause of deterioration, so we can know that it extends lifetime of generator and it is a very important factor for stable operation of facilities.

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An Experimental Study on Performance and Flow Characteristics of Automotive Sirocco Fan (자동차용 시로코팬의 성능 및 유동특성에 관한 실험적 연구)

  • 유성연;이대웅
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.11
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    • pp.954-963
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    • 2002
  • For the optimal design of an automotive blower system, effects of the scroll cut-off starting angle, the clearance between blade tip and bellmouth, and the scroll expansion angle on the performance of sirocco fan are investigated experimentally. Best performance is achieved at fan exposure ratio $\Deltae/r_c$,/TEX> =1.0, and clearance ratio $\DeltaeC/C=0.62. Flow characteristics inside sirocco fan are also studied by using LDV. Flow patterns in the inside of fan can be classified into three regions. Velocity vector has the same direction as rotational direction of fan at 0~$120^{\circ}$, toward the fan blades at 150~$180^{\circ}$, and opposite direction at 210~$330^{\circ}$. Turbulent intensity is relatively high near the cut-off edge in the scroll housing.

Change of the Insulation Characteristic for the Rotating machine stator winding after insulation reinforcement (회전자 고정자권선의 절연보수후 절연특성변화 연구)

  • Oh, Bong-Keun;Choi, Kyo-Nam;Choi, Hyung-Cheol;Lim, Kee-Joe
    • Proceedings of the KIEE Conference
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    • 2006.07e
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    • pp.51-52
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    • 2006
  • Our company(KOWACO) has periodically performed off-line diagnostic test for 14 hydro generators (rated 11 kV over) for 15 years. In this paper, we summarized results of dissipation factor tip-up test and partial discharge test about these generators. Among these, we chose two generators and performed insulation reinforcement (cleaning and varnish painting). We compared change of insulation condition for the stator winding based upon off-line diagnostic test result before and after repair. Test result shows that insulation condition was improved after insulation reinforcement. This insulation reinforcement has a function to reduce cause of deterioration, so we can know that it extends lifetime of generator and it is a very important factor for stable operation of facilities.

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RCCA End-Tip Examination by ECT (원자로 제어봉 End-Tip 원주방향균열 와전류검사)

  • Lee, H.J.;Nam, M.W.;Jung, G.J.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.6
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    • pp.455-463
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    • 1998
  • RCCA(rod cluster control assembly) End-Tip suffers from neutron irradiation and constant vibration due to high-speed internal flow of primary coolant during plant operation. Such operating conditions cause the RCCA end-tip crackings around tile circumferential weldment of the end-tip, and in some cases, the defective end-tips were completly broken loose. However, no reliable inspection techniques for end-tip crackings were developed in the past, although some techniques exist for inspecting RCCA control rod wears. Therefore, NDE group at KEPRI has developed an ECT technique for the detection and the sizing of the end-tip crackings. The technique uses a specially designed surface-riding probe that can detect size of circumferential crackings with an accuracy of ${\pm}5.31%$ RMS error. This paper describes the ECT instrumentation including the ECT probes, calibration bars, as well as technical approaches.

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