• Title/Summary/Keyword: Tip Leakage

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Numerical Study of Film Cooling Characteristics in Turbine Blade Cavity (터빈 블레이드 캐버티 내 막냉각 특성에 관한 수치해석적 연구)

  • Kim, Kyung-Seok;Cho, Hyung-Hee;Kang, Shin-Hyoung
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.648-651
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    • 2008
  • Numerical calculations are performed to simulate the film cooling effect of turbine blade tip with squealer rim. Because of high temperature of inside rim, squealer rim is damaged easily. Therefore many various cooling systems were used. The calculations are based on 100,000 Reynolds number in linear cascade model. A blade has 2% tip clearance and 8.4% rim height. The axial chord length and turning angle is 237mm, 126$^{\circ}$. Numerical calculations are performed without and with film cooling. In a film cooling in the cavity, hot spots of cavity were cooled effectively. However hot spots of suction side rim still remains. The CFD results show that the circulation flow in cavity of squealer tip affects the temperature rise of squealer rim. To maintain the blade integrity and avoid the excessive hot spot of blade, rearrangement of cooling hole is needed.

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Three-Dimensional Flow and Aerodynamic Loss Downstream of Turbine Rotor Blade with a Cutback Cavity Squealer Tip (터빈 동익 컷백스퀼러팁 하류에서의 3차원 유동 및 압력손실)

  • Kim, Seon-Ung;Lee, Sang-Woo
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.1
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    • pp.48-54
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    • 2011
  • The effect of channel cutback on three-dimensional flow fields and aerodynamic losses downstream of a cavity squealer tip has been investigated in a turbine rotor cascade for the squealer rim height-to-chord ratio and tip gap height-to-chord ratio of $h_{st}/c$ = 5.51% and h/c = 2.0% respectively. The cutback length-to-camber ratio is changed to be $CB/c_c$ = 0.0, 0.1, 0.2 and 0.3. The results show that longer cutback delivers not only stronger secondary flow but also higher aerodynamic loss in the tip leakage vortex region, meanwhile it leads to lower aerodynamic loss in the passage vortex region. The discharge of cavity fluid through the cutback opening provides a beneficial effect in the reduction of aerodynamic loss, whereas there also exists a side effect of aerodynamic loss increase due to local wider tip gap near the trailing edge. With increasing $CB/c_c$ from 0.0 to 0.3, the aerodynamic loss coefficient mass-averaged all over the measurement plane tends to increase slightly.

Tip Gap Flow and Aerodynamic Loss Generation over a Cavity Squealer Tip with the Variation of Pressure-Side Opening Length in a Turbine Cascade (스퀼러팁의 압력면 개방길이 변화에 따른 터빈 익렬 팁간극 유동 특성 및 압력손실)

  • Cheon, Joo Hong;Lee, Sang Woo
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.6
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    • pp.5-10
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    • 2012
  • The effect of pressure-side opening length on three-dimensional flow fields and aerodynamic losses downstream of a cavity squealer tip has been investigated in a turbine rotor cascade for the squealer rim height-to-chord ratio and tip gap height-tochord ratio of $h_{st}/c$ = 5.05% and h/c = 2.0% respectively. The opening length-to-camber ratio is changed to be $OL/c_c$ = 0.0, 0.1, 0.2, 0.3, 0.4, 0.5, and 0.7 The results show that longer OL leads not only to weaker secondary flow but also to lower aerodynamic loss in the tip leakage vortex region, while it significantly widens the area with high aerodynamic loss in the passage vortex region. The aerodynamic loss coefficient mass-averaged all over the measurement plane is kept almost constant for $0.0{\leq}OL/c_c{\leq}0.3$, whereas it increases rapidly for $OL/c_c$ > 0.3 in proportion to $OL/c_c$. There is little deterioration in flow turning with increasing $OL/c_c$.

Experimental Study on the Three Dimensional Unsteady Flow in a Counter-Rotating Axial Flow Fan (엇회전식 축류팬의 3차원 비정상 유동에 관한 실험적 연구)

  • Park, Hyun-Soo;Cho, Lee-Sang;Cho, Jin-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.9
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    • pp.1005-1014
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    • 2004
  • Experiments were done for the three dimensional unsteady flow in a counter-rotating axial flow fan under peak efficiency operating condition. Flow fields in a counter rotating axial flow fan were measured at cross-sectional planes of the upstream and downstream of each rotor. Cross sectional flow patterns were investigated through the acquired data by the 45$^{\circ}$ inclined hot-wire. Flow characteristics such as tip vortex, secondary flow and tip leakage flow were confirmed through axial, radial and tangential velocity vector plot. It has been found that the radial and tangential velocity components disappeared, while the axial velocity component highly increased as soon as the tip vortex was generated. It has been observed that secondary flow and turbulence intensity which were increased by the front rotor were dissipated passing through the rear rotor. As the result the energy loss of the counter rotating axial flow fan decreased at the downstream of rear rotor. Also, it has been verified that tip vortex pattern of the rear rotor was dampened because the tip vortex generated by front rotor was mixed with that of the rear rotor.

Fabrication and Characterization of Cold Cathode Electron-gun of CRT using Mo-tip Field Emitter Array (몰리브덴 팁 전계 방출 소자를 이용한 CRT의 냉음극 전자총의 제조 및 특성 평가)

  • Ju, Byeong-Kwon;Kim, Hoon;Seo, Sang-Won;Park, Jong-Won;Lee, Yun-Hi;Kim, Nam-Su
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.50 no.8
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    • pp.409-413
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    • 2001
  • In the electron-gun of CRT, the Mo-tip FEA was employed as cold cathode in order to replace the conventional thermal cathode. The Mo-tip FEA was designed and fabricated according to CRT specification and mounted on the electron-gun. It was known that fabricated cold cathode electron-gun showed better performance in terms of maximum emission current and switch-on time when compared with the ones of thermal cathode electron-gun, but some geometrical structures in the inside of electron-gun must be changed to reduce the gate leakage current. Finally, the potential applicability was guaranteed by means of operating the 19 inch-sized LG-color CRT using the fabricated cold cathode electron-gun.

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Experimental Study on the Three Dimensional Unsteady Flow in a Counter Rotating Axial Flow Fan (엇회전식 축류팬의 3 차원 비정상 유동에 관한 실험적 연구)

  • Park, Hyun-Soo;Cho, Lee-Sang;Kang, Hyun-Koo;Cho, Jin-Soo
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.822-827
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    • 2003
  • Experiments were done for the three dimensional unsteady flow in a counter rotating axial flow fan under stable operating condition. Flow fields in a counter rotating axial flow fan were measured at cross-sectional planes of the upstream and downstream of each rotor. Cross sectional flow patterns were investigated through the acquired data by the $45^{\circ}$ inclined hot-wire. Flow characteristics such as tip vortex, secondary flow and tip leakage flow were confirmed through axial, radial and tangential velocity vector plot. Swirl velocity, which was generated by the front rotor, was recovered in the form of static pressure rise by the rear rotor except for hub and tip regions.

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Investigation on the Off Design Performance of a Transonic Compressor with Circumferential Grooves

  • Zhu, Jianhong;Piao, Ying;Zhou, Jianxing;Qi, Xingming
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.66-71
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    • 2008
  • Two cases with circumferential grooves were designed for a transonic compressor, and 3-D numerical simulations were conducted for stall mechanism at three representative speeds. A conclusion can be drawn from the comparison between compressors with or without casing treatment that: with the rising of rotation speed, stall margin increases dramatically under the help of casing treatments, and the case with middle grooves has reasonable compromise between stall margin increment and efficiency cutting. At lower speed, the increment reduces, and grooves at the back of blade tip have more influence on stall margin. Further investigation shows there is a transition in mechanism of compressor stall with the decline of rotational speed: at high rotation speed, the expansion of stall margin mainly results from the suppression of tip leakage vortex by casing treatments, yet it benefits more from the depression of boundary layer separation from suction surface of blade tip.

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Performance analysis of a scroll compressor considering quasi one-dimensional leakage modeling and heat transfer loss (준 1차원 누설모델링 및 열전달 손실을 고려한 스크롤압축기의 성능해석)

  • Gang, Tae-Gyu;Park, Gyeong-U;Jeong, Yeon-Gu;Park, Hui-Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.10
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    • pp.1339-1349
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    • 1997
  • A numerical method of calculating the performance of a scroll compressor for refrigerant R-22 and R-134a is presented in this paper. A series of involute curves are employed for the scroll wrap design and the compression volume is investigated geometrically. The radial leakage flow rate through tip clearance is calculated by the two-dimensional compressible flow. On the basis of the results, quasi one-dimensional leakage modeling can be applied to the performance analysis of a scroll compressor, more effectively. Furthermore, the heat transfer effect between scroll wrap and working fluid in compression chamber is considered for the performance analysis. As the results of this study, the effects of the radial and tangential leakage flow rate and heat transfer on the scroll compressor performance are derived precisely. These results may provide the guideline for the design and development of a real scroll compressor.

Labyrinth Seal Design Considering Leakage Flow Rate and Rotordynamic Performance (누설유량과 회전체동역학적 성능을 고려한 래버린스 씰 설계)

  • Minju Moon;Jeongin Lee;Junho Suh
    • Tribology and Lubricants
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    • v.39 no.2
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    • pp.61-71
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    • 2023
  • This study proposes a procedure for designing a labyrinth seal that meets both leakage flow rate and rotordynamic performance criteria (effective damping, amplification factor, separation margin, logarithmic decrement, and vibration amplitude). The seal is modeled using a one control volume (1CV) bulk flow approach to predict the leakage flow rate and rotordynamic coefficients. The rotating shaft is modeled with the finite element (FE) method and is assumed to be supported by two linearized bearings. Geometry, material and operating conditions of the rotating shaft, and the supporting characteristics of the bearings were fixed. A single labyrinth seal is placed at the center of the rotor, and the linearized dynamic coefficients predicted by the seal numerical model are inserted as linear springs and dampers at the seal position. Seal designs that satisfy both leakage and rotordynamic performance are searched by modifying five seal design parameters using the multi-grid method. The five design parameters include pre-swirl ratio, number of teeth, tooth pitch, tooth height and tooth tip width. In total, 12500 seal models are examined and the optimal seal design is selected. Finally, normalization was performed to select the optimal labyrinth seal designs that satisfy the system performance requirements.

Study on the Performance of a Centrifugal Compressor Using Fluid-Structure Interaction Method (유체-구조 연성해석을 이용한 원심압축기 운전익단간극과 성능 예측)

  • Lee, Horim;Kim, Changhee;Yang, Jangsik;Son, Changmin;Hwang, Yoonjei;Jeong, Jinhee
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.40 no.6
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    • pp.357-363
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    • 2016
  • In this study, we perform a series of aero-thermo-mechanical analyses to predict the running-tip clearance and the effects of impeller deformation on the performance using a centrifugal compressor. During operation, the impeller deformation due to a combination of the centrifugal force, aerodynamic pressure and the thermal load results in a non-uniform tip clearance profile. For the prediction, we employ the one-way fluid-structure interaction (FSI) method using CFX 14.5 and ANSYS. The predicted running tip clearance shows a non-uniform profile over the entire flow passage. In particular, a significant reduction of the tip clearance height occurred at the leading and trailing edges of the impeller. Because of the reduction of the tip clearance, the tip leakage flow decreased by 19.4%. In addition, the polytrophic efficiency under operating conditions increased by 0.72%. These findings confirm that the prediction of the running tip clearance and its impact on compressor performance is an important area that requires further investigation.