• 한국CDE학회논문집
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• 제12권1호
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• pp.1-7
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• 2007

In this paper, we present a machining time estimation algorithm for 5-axis high-speed machining. Estimation of machining time plays an important role in process planning and production scheduling of a shop. In contrast to the rapid evolution of machine tools and controllers, machining time calculation is still based on simple algorithms of tool path length divided by input feedrates of NC data, with some additional factors from experience. We propose an algorithm based on 5-axis machine behavior in order to predict machining time more exactly. For this purpose, we first investigated the operational characteristics of 5-axis machines. Then, we defined some dominant factors, including feed angle that is an independent variable for machining speed. With these factors, we have developed a machining time calculation algorithm that has a good accuracy not only in 3-axis machining, but also in 5-axis high-speed machining.

• 지능정보연구
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• 제15권4호
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• pp.201-212
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• 2009

확산 스펙트럼 방식 워터마킹 기술은 일반적인 공격에 매우 강인한 알고리즘으로 알려져있으나 시간 축 변형 공격에 대해서 만큼은 취약성을 드러내고 있다. 본 연구에서는 확산 스펙트럼 방식 워터마킹 기술의 장점을 살리면서 시간 축 공격에도 강인한 알고리즘을 제안한다. 시간 축 공격은 오디오 신호의 주파수 성분을 변화시키거나 피치성분은 유지하면서 오디오 신호의 길이를 변화시키는 등의 공격을 포함하고 있다. 확산 스펙트럼 방식에 의해서 삽입된 워터마크를 검출하기 위해서는 시간 축 공격의 비율을 정확히 알아야만 한다는 어려움이 있으며, 그 비율을 알기 위해서는 많은 알고리즘의 처리가 필요하고 현실적으로 구현이 불가능한 등의 어려움이 있다. 본 연구에서는 이러한 문제점을 해결하기 위해서 오디오 신호를 시 불변 영역(time-invariant domain)으로 변환하고, 이 영역에서 확산 스펙트럼 방식의 워터마크를 삽입함으로써 확산 스펙트럼 방식의 장점을 유지하고 시간 축 공격에 대해서도 강인한 알고리즘을 제안하였다. 이를 위해서 오디오 신호에 대해 log scale time axis를 사용하고, log scale time axis 신호를 Fourier 변환함으로써 시 불변 영역을 얻을 수 있었다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 추계학술대회 논문집
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• pp.184-187
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• 2000

This paper describes action of synchronous error between z axis and spindle axis on rigid tapping. Because rigid tapping cuts the threads synchronizing the movement of z axis to spindle rotation, synchronous error between z axis and spindle is very important. Increase of synchronous error degrades the accuracy of thread and crushes the tap in worst case. So we developed the realtime measurement system of synchronous error in order to know the action of synchronous error on rigid tapping. In result, we have known that synchronous error was increased according to rise of spindle speed and z axis speed. And because the cutting torque(M3-30Ncm∼M10-300Ncm) on rigid tapping are less than maximum motor torque(3500Ncm), it specially doesn't affect the synchronous error. The most important parameter which has affected the increase of synchronous error was acceleration/deceleration time. On worst case, spindle motor was tripped because of the excess of synchronous error. Because the acceleration/deceleration time ocuupies the most of the total cutting time, in order to move on the high speed rigid tapping, the acceleration/deceleration time of spindle must be remarkably reduced.

• 대한기계학회논문집A
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• 제24권1호
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• pp.182-189
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• 2000

This paper presents the real time control method of 5-axis NC machine for high precision and productivity based on the curvature theory, of a ruled surface. The trajectory, of NC machine is described by, way of a ruled surface generated by the points on part surface and tool axis direction vector. The curvature theory, of a ruled surface is then applied to deter-mine the motion parameters of the 5-axis machine for control. The controller computes position, orientation, and differential motion parameters of the tool in each sampling period. The real-time approach produces smoother surfaces and requires substantially less machining time compared to conventional off-line approaches. The propose real-time control method based of the curvature theory of a ruled surface may give new methodology of precision 5-axis machine control.

• 한국항공우주학회지
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• 제43권7호
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• pp.648-656
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• 2015

능동 합성개구레이더 위성의 주요기동은 SAR 안테나 방향을 바꾸기 위한 롤축 기동이다. 그리고 도플러 중심주파수 변화를 최소화하기 위하여 요축 기동이 요구된다. 따라서 토크/모멘텀 용량을 대부분 롤축으로 그 다음으로 요축으로 할당하는 것이 합리적이다. 하지만 궤도 조정 때문에 가끔씩 피치축으로 중심으로 큰 각도의 회전이 요구된다. 본 논문에서는 롤축과 요축의 연속회전을 통한 피치축 기동시간 단축 방법에 대해서 살펴본다. 이들 두 축이 피치축에 비해서 기동성능이 좋기 때문에, 피치축을 중심으로 큰 회전이 요구될 때는 기동시간 단축이 가능하다.

• 대한기계학회논문집
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• 제17권12호
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• pp.3115-3123
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• 1993

This paper presents a real-time correction method of the movemont errors of a translatory precision machine axis. This method is a null-balances technique in which two plane mirrors are used to generate an interferometric fringe pattern utilizing the optical principles of TwymanGreen interferometry. One mirror is fixed on a reference frame, while the other is placed on the machine axis being supported by three piezoelectric actuators. From the fringe pattern, one translatory and two rotational error components of the machine axis are simultaneously detected by using CCD camera vision and image processing techniques. These errors are then independently suppressed by activating the peizoelectric actuators by real-time feedback control while the machine axis is moving. Experimental results demonstrate that a machine axis can be controlled with movement errors less than 10 nm in vertical straightness, 0.1 arcsec in pitch, and 0.06 arcsec in roll for 50mm travel by adopting the real-time correction method.

• 한국정밀공학회지
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• 제24권7호
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• pp.60-68
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• 2007

This paper presents an efficient 5-axis roughing method for centrifugal impeller. The efficient roughing is minimization of cutting time through minimizing tool tilting and rotating motions. To minimized cutting time, machining area is divided into sub-cutting regions using control points on hub curves and shroud curves of blade used to design and analyze centrifugal impeller. For sub-cutting regions, diameters of cutting tools are determined as big as possible. Then, tool paths are generated with the tilting axis and rotating axis of 5-axis machine limited and fixed, which can give more efficient machining speed and machining stability than the conventional methods. Experimental results show that the proposed method is more efficient than the conventional methods to mill with the only one cutting tool without dividing area and the previous methods to mill with simultaneous 5-axis processing with dividing area.

• 반도체디스플레이기술학회지
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• 제23권2호
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• pp.33-37
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• 2024

Recently, wearable virtual reality devices are widely used. These instruments include a 3-axis accelerometer. User's heart rate information in virtual reality contents can be useful for measuring user experience. In this paper, we propose a method to measure the heart rate through a 3-axis accelerometer based on the principle of ballistocardiography without additional sensors. The angular velocity was successively measured in a time series by the 3-axis accelerometer mounted to the head. The frequency of the maximum magnitude is determined as the heart rate through frequency transform and band pass filtering of the time series signal. For verification, the heart rate calculated from photoplethysmography sensors acquired at the same time was compared as ground-truth. In the virtual reality, the user's heart rate information can be extracted without additional heart rate sensor, and the emotional state and fatigue can be measured.

• 한국정밀공학회지
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• 제27권8호
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• pp.48-53
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• 2010

5-axis CNC machining now is getting popular because it can deal with complex shapes such as impeller, turbine blade and propeller without additional equipment or process, proving a set of various tool orientations. CAM software related to 5-axis machining is being developed quickly so that users can take advantage of potential capacities of 5-axis machine tools. However, only a few researches can be found in the area of control strategy development for 5-axis machining. This paper proposes a 5-axis cross-coupling control system based on a novel tool orientation error model. The proposed tool orientation error model provides accurate information on the tool orientation error in real time, which in turn enables directly controlling the tool orientation accuracy. The proposed control system also employs a contour error model to calculate the contour error and reflect it in the control as well. The accuracy of the proposed tool orientation error model is verified and the performance of the 5-axis cross-coupling control system in terms of both contouring and tool orientation accuracy is evaluated through computer simulations compared with existing 5-axis control systems.

• 한국CDE학회논문집
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• 제6권2호
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• pp.69-77
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• 2001

This paper describes a method of calculating the feedrate for the constant cutting speed at a CL-point in 5-axis machining. Unlike 3-axis machining, 5-axis machining has the flexibility of the tool motions due to two rotation axes. But the feedrate at joint space differs from the feedrate at a tool tip(the CL-point) of the 3D Euclidean space for the tool motions. The proposed algorithm adjusts the feedrate based on 5-axis NC data, the kinematics of a machine, and the tool length. The following calculations is processed for each NC block to generate the new feedrate; 1) calculating the moving distance at the CL-point, 2) calculating the moving time by the given feedrate, 3) calculating the feedrate of each axis, 4) getting the new feedrate. The proposed algorithm was applied to a 5-axis machine which had a tilting spindle and a rotary table. Totally, the result of the algorithm reduced the machining time and smoothed the cutting-load by the constant cutting speed at the CL-point.