• Title/Summary/Keyword: Tilting train carbody

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Analysis and Design of the Composite Carbody of Tilting Train (복합재 틸팅열차 차체 구조물의 해석 및 설계)

  • Kim Soo-Hyun;Kang Sang-Guk;Lee Sang-Eui;Kim Chun-Gon;Lee Sang-Jin
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.47-50
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    • 2004
  • Weight reduction of the carbody is of great concern in developing high speed tilting train. Currently the composite materials are widely applied to the carbody structure due to their excellent material properties such as high specific strength and stiffness characteristics. In this paper, finite element analysis was conducted to design sandwich structures of composite carbody of the Korean Tilting Train eXpress(TTX). Several load tests on the carbody according to JIS E 7105, such as static vertical, compressive and torsional load tests was performed by finite element analysis, and the structural safety of composite carbody structure was verified.

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Analysis of the Composite Structure of Tilting Train eXpress (TTX) (한국형 고속틸팅열차(TTX)의 복합재 차체 및 접합부의 구조 해석)

  • Kim Soo-Hyun;Kang Sang-Guk;Lee Sang-Eui;Kim Chun-Gon;Shin Kwang-Bok
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.657-662
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    • 2004
  • The weight reduction of carbody structures is of great concern in developing high speed tilting train for the normal operation of tilting system. The use of composite materials for the carbody structures has many advantages due to their excellent material properties such as high specific strength and stiffness. In this paper, finite clement analysis was conducted to analysis and design the composite structure of Tilting Train eXpress(TTX). According to JIS E 7105, various load tests were performed using finite element analysis and the structural safety of the composite carbody structure was inspected to determine the thickness of the composite sandwich structure. In addition, structural analysis was conducted to suggest a design of the joint part of composite carbody and metal underframe.

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Evaluation of Static Stability of Hybrid Carbody Structures of Korean Tilting Train eXpress Including Degradation Effects of Composite Materials under Ground Environments (지상환경하에서 복합재료의 물성저하를 고려한 한국형 틸팅열차 하이브리드 차체 구조물의 정적안정성 평가)

  • Shin, Kwang-Bok;Hahn, Seong-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.807-815
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    • 2004
  • In order to evaluate the static stability of hybrid carbody structures of Korean Tilting Train eXpress(TTX) caused by degradation of composites under ground environments, T300/AD6005 graphite/epoxy composite specimens were exposed to accelerated environmental conditions including ultraviolet radiation, temperature and moisture fer 2000 hours. It was found that the stiffness and strength of composites after aging were lower than those of unexposed specimens, and decreased as the aging time increases. The values of the degraded properties were used in the static analysis to check the static stability of hybrid carbody structures caused by environmental degradation of composites. The results shown that the structural stability of hybrid carbody structures was affected by the degradation of composites after exposure to accelerated aging environments.

Analytical and Experimental Studies on the Natural Frequency of a Composite Train Carbody (복합재 철도차량 차체 고유진동수에 대한 해석 및 시험적 연구)

  • Jeong Jong-Cheol;Cho Sea-Hyun;Seo Seong-Il;Kim Jung-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.4 s.247
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    • pp.473-480
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    • 2006
  • This paper explains analytical and experimental studies to evaluate the natural frequency of a composite carbody of Korean tilting train. The composite carbody with length of 23m was manufactured as a sandwich structure composed of 40mm-thick aluminium honeycomb core and 5mm-thick woven fabric carbon/epoxy face. From the finite element analysis, the 1st bending and 1st twisting natural frequency of the composite carbody were 11.67Hz and 14.4Hz, respectively. In order to verify the analytical results, the natural frequency measuring tests were performed. The measured 1st bending and twisting natural frequencies of the composite carbody were 10.25Hz and 11.0Hz, respectively. Both of these results satisfied the design requirement.

The Study for Design of Tilting Mechanism and Guide Track of Tilting Pantograph (틸팅판토그라프의 틸팅 메커니즘 및 가이드 트랙형상 설계에 관한 연구)

  • Ko Taehwan;Kim Nampo;Han Seung-Ho
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.798-803
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    • 2004
  • The development of tilting train is required for speedup on the conventional electric railroad due to the characteristic of Korean railroad with a lot of curve track. The study and development of a tilting system and a tilting bogie which have a different mechanism with high speed train will playa important role for enhancement of technology for Korean railway. The study for tilting pantograph mechanism to decrease the displacement between a catenary and a center of pantograph happened when the carbody is tilted in order to maintain the ride comfort and stability on a curving track is proceeding with the development of tilting train. In this paper. we introduce the design concept for the tilting mechanism of a tilting pantograph and the role and characteristics for several devices adopted in the tilting pantograph mechanism. Through the kinematic analysis of tilting mechanism. we will obtain and calculate the optimal tilting angular velocity and acceleration in order to keep the contact behavior of a pantograph and a catenary according to tilting of a carbody.

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The Study for Design of Tilting Mechanism and Guide Track of Pantograph for Tilting Train (틸팅열차용 판도그라프의 틸팅 기구장치 및 가이드 트랙 형상 설계 연구)

  • Kim Nam-Po;Han Seong-Ho;Ko Tae-Hwan
    • Journal of the Korean Society for Railway
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    • v.8 no.6 s.31
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    • pp.500-506
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    • 2005
  • The development of tilting train has been required for speed-up on the conventional electric railroad due to the characteristic of Korean railroad with a lot of curve track. The study and development of a tilting system and a tilting bogie which have a different mechanism with high speed train will play a important role for enhancement of technology for Korean railway. The study for tilting pantograph mechanism to decrease the displacement between a catenary and a center of pantograph happened when the carbody is tilted in order to maintain the ride comfort and stability m a curving track is proceeding with the development of tilting train. In this paper, we introduce the design concept for the tilting mechanism of pantograph and the role and characteristics for several devices adopted in the tilting mechanism of pantograph. Through the kinematic analysis of tilting mechanism, we will obtain and calculate the optimal tilting angular velocity and acceleration in order to keep the contact behavior of a pantograph and a catenary according to tilting of a carbody.

An Analytical Study on Fatigue Strength Evaluation Procedure for the Bogie Frame of Tilting Railway Vehicle (틸팅대차 프레임에 대한 피로강도평가 절차에 관한 해석적 연구)

  • Kim Nam-Po;Kim Jung-Seok
    • Journal of the Korean Society for Railway
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    • v.8 no.4
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    • pp.321-329
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    • 2005
  • This paper has established the strength evaluation procedure of the bogie frame for the Korean tilting train that is being developed in KRRI, In order to establish the strength evaluation procedure, firstly, the loading conditions imposed on the tilting train were investigated. In addition, the static and fatigue strength of the bogie frame has been evaluated. In order to derive the dynamic loads according to the carbody tilting, the load redistribution effect by carbody tilting, the unbalanced lateral acceleration effect by high-speed curving and the tilting actuator force effect have been considered. Multi-body dynamic analyses have been carried out to evaluate the tilting load cases and the strength analysis has been performed by finite element analyses. From this study, the structural safety of the bogie frame could be ensured.

Study for Loading Characteristic of Tilting Mechanism on Korea Tilting Train (II) - Adjustmemt for Interface of carbody and Bogie (한국형틸팅열차 틸팅기구장치 부하특성 평가 연구(II) - 대차/차체 인터페이스 조정에 의한 정적부하 영향분석)

  • Ko, Tae-Hwan;Lee, Wang-Sang;Lee, Bum-Sang
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.951-956
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    • 2011
  • As the evaluation of loading characteristic on tilting mechanism is the most important one of the function test of tilting mechanism, the changing characteristic of load must be investigated on tilting of carbody for both the static and running condition of train. In this study, we reduced the load of tilting mechanism by adjusting the interface of carbody and bogie such as the weight balance, level of underframe, height of leveling valve, height of axle box and center position of tilting actuator with the characteristic curve of load for optimal condition of the tilting mechanism obtained in the previous study. Furthermore, the factor and effect of the interfacial structures respecting the load of tilting mechanism was evaluated by analyzing the changing characteristic of load obtained in the process of adjustment of interfaces. From these data, we will propose the maintenance standards for interfacial structures and tilting mechanism in order to minimize the load of tilting mechanism by analyzing in detail the characteristic of load for the main factors of the interfacial structure effecting on the load of tilting mechanism.

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The Manufacturing Process for Hybrid Composite Carbody Structures of Korean Tilting Train eXpress (TTX 하이브리드 복합재 차체 제작 공정)

  • Shin Kwang-Bok;Cho Se-Hyun;Lee Sang-Jin
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.212-215
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    • 2004
  • The hybrid composite carbody structures were considered as the carbody system of Korean Tilting Train eXpress(TTX) to achieve the lightweight design. The TTX carbodies are composed of the carbody shell made of the sandwich composite structure and the undeframe made of the metal structure. The sandwich structures were used to minimize the weight of carbody, and the metal underframe was used to modify the design easily and to keep the strength of underframe by the installation of the electrical equipments. The sandwich carbody structures will be cured in an autoclave. In this paper, the manufacturing processes of the TTX carbody structures were introduced briefly.

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Evaluation of Mixed-mode Interlaminar Fracture Toughness of Carbon Fabric/Epoxy Composites for Tilting Train Carbody (틸팅차량용 탄소섬유직물/에폭시 복합재의 혼합모우드 층간파괴인성 평가)

  • Yun, Seong-Ho;Heo, Gwang-Su;O, Jin-O;Lee, Sang-Jin;Jeong, Jong-Cheol;Kim, Jeong-Seok
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.256-259
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    • 2005
  • Mixed-mode interlaminar fracture toughness of carbon fabric/epoxy composites, which are applicable to tilting train carbody, was evaluated through the MMB (Mixed-mode bending) test. Specimens were made of CF3327 plain woven fabric with epoxy and a starter delamination at one end was made by inserting Teflon film with the thickness of 12.5 μ m. Mixed-mode interlaminar fracture test was conducted for 6 types of specimens with the mode II ratio of 20 ,35, 50, 65, 80, 90%. Also crack propagating behaviors and fractured surfaces were examined through an optical travelling scope and a scanning electron microscope, respectively.

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