• Title/Summary/Keyword: ThreeStep Process

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Effects of TCA Incorporation During Annealing Process on the Properties of Oxygen Ion Implanted Silicon Wafers

  • Bae, Y.H;Kwon, Y.K.;Kim, K.I.;Chung, W.J.
    • Journal of the Korean Vacuum Society
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    • v.4 no.S2
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    • pp.69-74
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    • 1995
  • The effects of TCA incorporation during annealing process on the SIMOX quality is studied. Silicon wafers are implanted with heavy dose of oxygen ions, and are annealed at $1300^{\circ}C$ for 4 hours. The annealing process is splitted into three conditions due to some differences of low temperature preliminary annealing step which are without pre-annealing step. The specimens are analyzed by several methods, such as AES, XTEM, and TRXFA. TCA incorporation during pre-annealing step is effective in dislocation density reduction and heavy metal content reduction.

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The Determination of Initial Blank Shape by Using the One-Step FEM (One-Step FEM을 이용한 초기 블랭크 형상 결정에 관한 연구)

  • Jung, Dong-Won;Lee, Sang-Je
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3 s.33
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    • pp.21-28
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    • 1999
  • In this paper, a finite element method for the determination of initial blank shape in sheet metal forming process will be introduced. The initial blank shape is determined by the only one step from the final to the initial blank. The used finite element inverse method adopted Henky's deformation theory, Hill's anisotropic yield criterion and simplified boundary conditions. Based on this theory. a three-dimensional membrane finite element code was developed. The developed code will be applied to several sheet metal forming examples for the demonstration of its validity.

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Effects of Two-Step Annealing Process on the Pulsed Laser Ablated Lead Zirconate Titanate Thin Films

  • Rhie, Dong-Hee
    • KIEE International Transactions on Electrophysics and Applications
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    • v.3C no.2
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    • pp.43-47
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    • 2003
  • Lead zirconate titanate (PZT) thin films were fabricated by the pulsed laser ablation deposition (PLAD) method onto Pt/Ti/SiO$_2$/Si substrates. Crystalline phases as well as preferred orientations in PZT films were investigated by X-ray diffraction analysis (XRD). The well-crystallized perovskite phase and the (101) preferred orientation were obtained by two-step annealing at the conditions of $650^{\circ}C$, 1 hour. It was found that the temperature for the pulsed laser ablated PZT films annealed via a two-step annealing process can be reduced 20$0^{\circ}C$ compared to that of the conventional three-step annealing temperature profile for enhancing the transformation of the perovskite phase. The remanent polarization and the coercive field of this film were about 20 $\mu$C/$\textrm{cm}^2$ and 46 kV/cm, while the dielectric constant and loss values measured at 1 KHz were approximately 860 and 0.04, respectively. The interesting phenomena of this film, such as vertical shift in hysteresis curve, are also discussed.

Three dimensional multi-step inverse analysis for optimum design of initial blank in sheet metal forming (박판금속성형의 초기 블랭크 최적설계를 위한 삼차원 다단계 역해석)

  • Lee, Choong-Ho;Huh, Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.12
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    • pp.2055-2067
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    • 1997
  • Values of process parameters in sheet metal forming can be estimated by various one-step inverse methods. One-step inverse methods based on deformation theory, however, cause some amount of error. The amount of error is generally increased as the deformation path becomes more complex. As a remedy, a new three dimensional multi-step inverse method is introduced for optimum design of blank shapes and strain distributions from desired final shapes. The approach extends a one-step inverse method to a multi-step inverse method in order to reduce the amount of error. The algorithm developed is applied to square cup drawing to confirm its validity by demonstrating reasonably accurate numerical results. Rapid calculation with this algorithm enables easy determination of an initial blank of sheet metal forming.

STEP-Based CAE/CAO Information Exchange (STEP을 이용한 CAE/CAO 정보교환)

  • Baek, Ju-Hwan;Min, Seung-Jae
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1234-1239
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    • 2003
  • In the product design process computer-aided engineering and optimization tools are widely utilized in order to reduce the total development time and cost. Since several simulation tools are involved in the process, information losses, omissions, or errors are common and the importance of seamless information exchange among the tools has been increased. In this study ISO STEP standards are adopted to represent the neutral format for CAE/CAO information exchange. The schema of AP209 is used to define the information of finite element analysis and the new schema is proposed to describe the information of structural optimization based on the STEP methodology. The schema is implemented by EXPRESS, information modeling language, and ST-Developer is employed to generate C++ classes and STEP Rose Library by using the schema denoted. To substantiate the proposed approach, the information access interfaces of the finite element modeling software (FEMAP), structural optimization software (GENESIS) and in-house topology optimization program are developed. Examples of the size optimization of a three-bar truss and topology optimization of a MBB beam are shown to validate the information exchange of finite element analysis and structural optimization using STEP standards.

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Development of the Abstract Test Cases of Ship STEP

  • Kim Yong-Dae;Hwang Ho-Jin
    • Journal of Ship and Ocean Technology
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    • v.9 no.3
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    • pp.23-32
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    • 2005
  • Ship STEP(Standard for the Exchange of Product Model Data) which is composed of AP 215 (Ship Arrangement), AP 216(Ship Hull Form), AP 218 (Ship Structure), has been developed more than last 10 years and it is now at the stage just before IS(International Standard). It is expected that ship STEP would be used for the seamless data exchange among various CAD/CAM/CAE systems of shipbuilding process. In this paper the huge and complicated data structure of ship STEP is briefly reviewed at the level of ARM(Application Reference Model) and some abstract test cases which will be included as part of the standards are introduced. Basically ship STEP has common data model to be used without losing compatibility among those three different ship AP's, and it is defined as the modeling framework. Typical cases of data exchange during shipbuilding process, such as hull form data exchange between design office and model basin, midship structure data between shipbuilding yard and classification society are reviewed and STEP physical data are generated using commercial geometric modeling kernel. Test cases of ship arrangement at initial design stage and hydrodynamic data of crude oil carrier are also included.

Investigation into the development of automatic VLM-$_{ST}$ process utilizing two step cutting and two reference shapes (2단계 절단과 두개의 적층 기준형상을 이용한 전자동 VLM-$_{ST}$ 공정 개발에 관한 연구)

  • 안동규;이상호;김효찬;양동열;박승교
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.62-65
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    • 2003
  • VLM-ST process requires an additional human interaction due to the manual stacking and bonding. Hence, building time, building cost and the part quality are dependent on the skill of labor. In this present work, a novel rapid prototyping (RP) process, as an automatic VLM-ST (VLM-STA), has been proposed to improve building efficiency of VLM-ST process and reliability of products. The apparatus of VLM-STA is designed to embody the process. Several characteristics of the proposed process and the apparatus are discussed. In order to examine the efficiency and the applicability of the proposed process, various three-dimensional shapes, such as a piston and a human head shape, are fabricated on the apparatus.

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Manufacturing Process Effect on Strength and Corrosion Properties of Zr Alloys for Fuel Guide Tube (핵연료 안내관용 지르코늄 합금의 강도 및 부식 성능에 미치는 제조공정 영향)

  • Kim, Hyun-Gil;Kim, Il-Hyun;Choi, Byung-Kwan;Park, Sang-Yoon;Park, Jeong-Yong;Jeong, Yong-Hwan
    • Korean Journal of Metals and Materials
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    • v.47 no.12
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    • pp.852-859
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    • 2009
  • The manufacturing process of zirconium alloys is an import factor to increase their strength and corrosion resistance. In order to find an improved manufacturing process of zirconium alloys in both Zr-1Nb-1Sn-0.1Fe (Alloy-A) and Zr-1.5Nb-0.4Sn-0.2Fe-0.1Cr (HANA-4) for fuel guide tubes, sheet samples were prepared by applying two- and three-step processes that were controlled by an annealing and reduction condition. The mechanical strength and corrosion resistance of both alloys were increased by applying the twostep process rather than the three-step process. From a matrix analysis using TEM, the property improvement is related to the decrease of the precipitate mean diameter with an application of the two-step process. In a comparison of the strength and corrosion properties between Alloy-A and HANA-4, the performance of HANA-4 was feasible for application to fuel guide tubes.

Process Metamorphosis and On-Line FEM for Mathematical Modeling of Metal Rolling-Part I: Theory

  • Zamanian, A.;Nam, S.Y.;Shin, T.J.;Hwang, S.M.
    • Transactions of Materials Processing
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    • v.28 no.2
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    • pp.83-88
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    • 2019
  • This paper introduces a new concept - on-line FE model, as applied to metal rolling. The new technology allows for completion of process simulation within a tiny fraction of a second without loss of high-level prediction accuracy inherent to FEM. The three steps of an on-line FE model design namely, process metamorphosis, mesh design, and process variable design, are described in detail. The procedure is demonstrated step by step through designing actual on-line models for the prediction of the dog-bone profile in edge rolling. The validity and prediction accuracy of the on-line FE models are analyzed and discussed.

A study on the techniques of large scale chemical process system analysis (화학공정에 있어서의 대규모공정 해석방법)

  • 조인호;문장호;윤인섭
    • 제어로봇시스템학회:학술대회논문집
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    • 1986.10a
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    • pp.560-565
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    • 1986
  • For the control of chemical process, optimal value of the process should be known at first. And process simulation is the previous step of optimal value calculation. However it is not a simple work to analyze chemical process system. Especially for the large scale chemical process system, many difficulties such as non-linearity and complexity caused by recycle streams should be overcome. In this paper, three strategies of large scale chemical process analysis were explained and discussed with case studies.

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