• Title/Summary/Keyword: Three-dimensional heat transfer analysis

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Combination of Different Numerical Methods for Efficient Thermal Stress Analysis of Casting Process (주조공정에서의 효율적인 열응력 해석을 위한 이종해석기법의 연계)

  • Kwak, Si-Young;Lim, Chae-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.8
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    • pp.1051-1057
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    • 2010
  • This paper proposes a method that involves a combination of FDM and FEM for analyzing casting process. At present, many numerical analysis methods such as FDM, FEM, and BEM are used for solving engineering problems. For a given problem, a specific method that is suited to the problem is adopted; in general, FDM or FVM is favored for problems related to fluid flow or heat transfer, and FEM is adopted in stress analysis. However, there is an increasing need for using a combined method for complex and coupled phenomena analysis. Hence, we proposed a method in which FDM and FEM are coupled in three-dimensional space, and we applied this method to analyze casting process. In the proposed method, solidification and heat transfer was analyzed by using FDM. The field data such as temperature distribution were converted into a format suitable for FEM analysis that was used for calculating thermal stress distribution. Using the proposed method, we efficiently analyzed the analysis process from the viewpoints of work and time.

Coupled Analysis of Continuous Casting by FEM (유한요소법을 이용한 연속주조공정의 연계해석)

  • Moon C. H.;Hwang S. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.181-185
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    • 2001
  • Three-dimensional finite-element-based numerical model of turbulent flow, heat transfer, macroscopic solidification and inclusion trajectory in a continuos steel slab caster was developed Turbulence was incorporated using the Improved Low-Re turbulence model with positive preserving approach. The mushy region was modeled as the porous media with average effective viscosity. A series of simulations was carried out to investigate the effects of the casting speed, the slab size, the delivered superheat the immersion depth of the SEN on the transport phenomena. In the absence of any known experimental data related to velocity profiles, the numerical predictions of the solidified profile on a caster was compared with breakouts data and a good agreement was found.

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Oblique Angle Effect of Impinging Jet on Heat Flow Characteristics of a Corrugated Structure (충돌제트의 경사각도가 파형 구조의 열유동 특성에 미치는 영향)

  • Hwang, Byeong Jo;Kim, Seon Ho;Joo, Won Gu;Cho, Hyung Hee
    • Journal of the Korean Society of Propulsion Engineers
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    • v.21 no.2
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    • pp.83-93
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    • 2017
  • A numerical analysis is made of the fluid flow and heat transfer characteristics in the corrugated structure that traps the spent air in the corrugations between impinging jets to reduce crossflow effects on downstream jets in the array. All computations are performed by considering three-dimensional, steady state, and incompressible flow by using the ANSYS-CFX 15.0 code. Averaged jet Reynolds number is 10,000. The oblique angles of impingement jets on the spanwise section are $70^{\circ}$, $80^{\circ}$, $90^{\circ}$, and the oblique angles of impingement jets on the streamwise section are $70^{\circ}$, $90^{\circ}$, $110^{\circ}$. The investigation focuses on the oblique angle influence of impinging jet array on the fluid flow and heat transfer characteristics of a corrugated structure.

Numerical investigation on vortex behavior in wire-wrapped fuel assembly for a sodium fast reactor

  • Song, Min Seop;Jeong, Jae Ho;Kim, Eung Soo
    • Nuclear Engineering and Technology
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    • v.51 no.3
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    • pp.665-675
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    • 2019
  • The wire-wrapped fuel bundle is an assembly design in a sodium-cooled fast reactor. A wire spacer is used to maintain a constant gap between rods and to enhance the mixing of coolants. The wire makes the flow complicated by creating a sweeping flow and vortex flow. The vortex affects the flow field and heat transfer inside the subchannels. However, studies on vortices in this geometry are limited. The purpose of this research is to investigate the vortex flow created in the wire-wrapped fuel bundle. For analysis, a RANS-based numerical analysis was conducted for a 37-pin geometry. The sensitivity study shows that simulation with the shear stress transport model is appropriate. For the case of Re of 37,100, the mechanisms of onset, periodicity, and rotational direction were analyzed. The vortex structures were reconstructed in a three-dimensional space. Vortices were periodically created in the interior subchannel three times for one wire rotation. In the edge subchannel, the largest vortex occurred. This large vortex structure blocked the swirl flow in the peripheral region. The small vortex formed in the corner subchannel was negligible. The results can help in understanding the flow field inside subchannels with sweeping flow and vortex structures.

The Performance Simulation of All-Glass Vacuum Tubes with Coaxial Fluid Conduit (등축 유로를 가진 이중진공관형 태양열 집열기의 열성능에 관한 시뮬레이션 연구)

  • Lee, Sang-Jin;Hyun, Myung-Taek;Park, Youn-Cheol;Chun, Won-Gee;Lee, Jung-Ho
    • Journal of the Korean Solar Energy Society
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    • v.24 no.3
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    • pp.27-38
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    • 2004
  • A numerical investigation has been carried out for a solar system, which consists of all glass solar vacuum tubes Water is heated as it flows through the coaxial fluid conduit inserted in each tube. The space between the exterior of the fluid conduit and the glass tube is filled with antifreeze solution. This is to facilitate heat transfer from the solar heated absorber surface to water and to prevent the functional problems due to freezing in frigid weather conditions. A one-dimensional steady state model is fully described which will be used to develop three-dimensional model using STAR-CD. These models could be used efficiently in designing all-glass solar collector tubes with different geometrical parameters other than those considered in the present analysis. Results show good agreement when compared with other experimental data demonstrating the reliability of the present model.

Numerical Study on the Effects of GDL Porosity on the PEMFC Performance (기체확산층의 기공률이 고분자 전해질 연료전지 성능에 미치는 영향에 관한 전산해석 연구)

  • Kim, Kyoung-Youn;Sohn, Young-Jun;Kim, Min-Jin;Lee, Won-Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.12
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    • pp.1022-1030
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    • 2009
  • Numerical analysis was carried out to investigate the effect of GDL (Gas diffusion layer) porosity on the performance of PEMFC (proton exchange membrane fuel cell). A complete three-dimensional model was chosen for single straight channel geometry including cooling channel. Main emphasis is placed on the heat and mass transfer through the GDL with different porosity. The present numerical results show that at high current densities, the cell voltage is influenced by the GDL porosity while the cell performance is nearly the same at low current densities. At high current densities, low value of GDL porosity results in decrease of the fuel cell performance since the diffusion of reactant gas through GDL becomes slow with decreasing porosity. On the other hand, for high GDL porosity, the effective thermal conductivity becomes low and the heat generated in the cell is not removed rapidly. This causes the temperature of fuel cell to increase and gives rise to dehydration of the membrane, and ultimately increase of the ohmic loss.

Application of the Polymer Behavior Model to 3D Structure Fabrication (3차원 미세 구조물 제작을 위한 폴리머 유동 모델의 적용)

  • Kim, Jong-Young;Cho, Dong-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.12
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    • pp.123-130
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    • 2009
  • This study presents the application of a polymer behavior model that considers fluid mechanics and heat transfer effects in a deposition system. The analysis of the polymer fluid properties is very important in the fabrication of precise microstructures. This fluid behavior model involves the calculation of velocity distribution and mass flow rates that include the effect of heat loss in the needle. The effectiveness of the proposed method was demonstrated by comparing estimated mass fluid rates with experimental values. The mass fluid rates under various process conditions, such as pressure, temperature, and needle size, reflected the actual deposition state relatively well, and the assumption that molten polycaprolactone(PCL) is a non-Newtonian fluid was reasonable. The successful fabrication of three-dimensional microstructures demonstrated that the model is valid for predicting the polymer behavior characteristics in the microstructure fabrication process. The results of this study can be used to investigate the effect of various parameters on fabricated structures before turning to experimental approaches.

A Study on the Heat Flow Change of Vacuum Jacket Valve According to Pressure Change and Jacket Thickness (자켓의 압력 및 두께 변화에 의한 진공 자켓 밸브의 유입 열량 변화에 관한 연구)

  • Kim, Si-Pom;Lee, Kwon-Hee;Jeon, Rock-Won;Do, Tae-Wan
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.2
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    • pp.232-237
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    • 2011
  • Recently, continuous research on cryogenic valves is being carried out with the rapid development of the cryogenic valve-related industry, and especially, high performance of cryogenic valves is being promoted due to the breakthrough development and demand of users, etc., of the mechanical, shipbuilding, semiconductor and display industry and the aerospace industry field, but it is the reality that technical development and research on cryogenic application equipment on vacuum insulation are insufficient. The present research focused on interception of heat exchange with the outside by keeping low pressure after installing a jacket pipe outside a stem and also considered heat transfer properties on changes in pressure of a vacuum part and radius of a jacket which can reduce heat exchange for effective heat transmission control by studying it in a three-dimensional numerical analysis method.

Prediction of Heat Exchange Rate in PHC Energy Piles (PHC 에너지 파일의 열교환율 예측에 관한 연구)

  • Yoon, Seok;Lee, Seung-Rae;Park, Hyun-Ku;Park, Do-Won;Go, Gyu-Hyun
    • Journal of the Korean Geotechnical Society
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    • v.29 no.9
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    • pp.31-41
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    • 2013
  • The use of energy pile foundation has increased for economic utilization of geothermal energy. In particular, coil-shaped ground heat exchanger (GHE) is preferred to the conventional U-shaped exchanger to ensure better efficiency of heat exchange rate. This paper presents a numerical and experimental study on the heat transfer behavior of PHC energy piles. Field thermal performance tests (TPTs) were conducted for the PHC energy piles installed in a partially saturated weathered granite soil deposit, in which two types of GHEs were considered: W and coil shaped GHEs. Besides, three-dimensional finite element analyses were also conducted, and the results were compared with the experimental results. According to the results of TPT and numerical analyses, the coil shaped GHE showed 10~15% higher heat exchange rate than the W type GHE in the PHC energy piles.

A Computational Investigation on Airflow Structures Inside a Ball Bearing at High-Speed Rotation (고속 회전하는 볼베어링 내 공기 유동구조 수치해석 연구)

  • Kim, Dong-Joo;Oh, Il-Suk;Hong, Seong-Wook;Kim, Kyoung-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.6
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    • pp.745-750
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    • 2011
  • In a hope to better understand the flow and convective heat transfer characteristics inside a ball bearing, air flow between the rolling elements and raceways at high speed bearing rotation is numerically investigated using a simplified inner geometry of bearing and a CFD technique. Flow simulation results reveal the pressure distribution of airflow and the shear stress distribution on the ball surface, of which nonuniformity becomes significant with the increasing rotational speed. Also, the local point of maximum shear stress coincides with the stagnation flow area on the surface of rolling elements. A complex pattern of three-dimensional vortex structures is found in the air flow due to the relative motion of bearing elements and three different types of vortex pairs exist around the rotating and orbiting rolling elements.