• Journal of the Korean Society for Precision Engineering
• /
• v.13 no.8
• /
• pp.146-154
• /
• 1996

In this work, rapid prototyping and three-dimensional finite element analysis are simultaneously applied to the die design of metal forming processes. Rapid prototyping is a new prototyping technology which produces three-dimensional part models directly from CAD data and has been extensively applied to various manufacturing processes. There are many types of rapid prototyping systems due to their building principles and materials. In this work, Stereolithography Apparatus(SLA), which is the most widely used rapidprototyping system, is introduced to manufacture the die set. For general preparation of STL file, which is the standard input file of rapid prototyping system, mesh data which are used in describing the die surface in finite element analysis are translated so that rapid prototyping and finite element analysis are dffectively connected. A die set for spider forging and a clover punch for deep drawing section are manufactured effciently using SLA prototypes, and metal forming experiments are carried out using them. Comparing the result of experiments with that of analyses, the processes can be predicted and designed successfully.

• The Journal of Advanced Prosthodontics
• /
• v.10 no.2
• /
• pp.138-146
• /
• 2018

PURPOSE. The purpose of this study was to analyze the effects of the splinted implant prosthesis in a reconstructed mandible using three-dimensional finite element analysis. MATERIALS AND METHODS. Three-dimensional finite element models were generated from a patient's computed tomography data. The patient had undergone partial resection of the mandible that covered the area from the left canine to the right condyle. The mandible was reconstructed using a fibula bone graft and dental implants. The left mandibular premolars and molars remained intact. Three types of models were created. The implant-supported prosthesis was splinted and segmented into two or three pieces. Each of these models was further subcategorized into two situations to compare the stress distribution around normal teeth and implants. Oblique loading of 300 N was applied on both sides of the mandible unilaterally. The maximum von Mises stress and displacement of the models were analyzed. RESULTS. The stress distribution of the natural mandible was more uniform than that of the reconstructed fibula. When the loading was applied to the implant prosthesis of reconstructed fibula, stress was concentrated at the cortical bone around the neck of the implants. The three-piece prosthesis model showed less uniform stress distribution compared to the others. Displacement of the components was positively correlated with the distance from areas of muscle attachment. The three-piece prosthesis model showed the greatest displacement. CONCLUSION. The splinted implant prosthesis showed a more favorable stress distribution and less displacement than the separated models in the reconstructed mandible.

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.24 no.4 s.175
• /
• pp.982-990
• /
• 2000

The finite element alternating method is extended further for general three dimensional cracks in an isotropic body subjected to the mode I loading. The required analytical solution for a dime dimensional crack in an infinite isotropic body is obtained by solving the integral equations. In order to remove the high singularity in integration, the technique suggested by Keat et al. was used. With the proposed method several example problems are solved in order to check the accuracy and efficiency of the method.

• Transactions of Materials Processing
• /
• v.17 no.3
• /
• pp.155-160
• /
• 2008

We analyzed a sequence of multi-stage automatic cold forging processes composed of four axisymmetric processes followed by a non-axisymmetric process using rigid-plastic finite element based forging simulators. The forging sequence selected for an example involves a piercing process and a heading process accompanying folding or overlapping, which all make it difficult to simulate the processes. To reduce computational time and to enhance the solution reliability, only the non-symmetric process was analyzed by the three-dimensional approach after the axisymmetric processes were analyzed by the two-dimensional approach. It has been emphsized that this capability is very helpful in simulating the multi-stage automatic forging processes which are next to axisymmetric or involve several axisymmetric processes.

• Journal of the Korea Society for Simulation
• /
• v.11 no.3
• /
• pp.13-22
• /
• 2002

This paper describes an automated evaluation of electrostatic field for micro motors whose sizes range 10 to 103um. Electric field modeling in micro motors has been generally restricted to in-plane two-dimensional finite element analysis (FEA). In this paper, the actual three-dimensional geometry of the micro motor is considered. An automatic FE mesh generation technique, which is based on the fuzzy knowledge processing and computational geometry techniques, is incorporated in the system, together with one of commercial FE analysis codes and one of commercial solid modelers. The system allows a geometry model of concern to be automatically converted to different FE models, depending on physical phenomena to be analyzed, electrostatic analysis and stress analysis and so on. The FE models are then exported to the FE analysis code, and then analyses are peformed. Then, analytical analysis and FE analysis about the torque generated by electrostatic micro motor are performed. The starting torque is proportional to $V^2$, the calculated starting torque from the two-dimensional analytical solutions are three times larger than those from the three-dimensional FE solutions.

• Journal of the Korean Geotechnical Society
• /
• v.26 no.5
• /
• pp.15-26
• /
• 2010

This paper presents the results of a three-dimensional finite element analysis on a geosynthetic-reinforced bridge abutment. Examples on the use of mechanically stabilized earth bridge abutment in north America are first presented. A three-dimensional finite element analysis on a 4.8 m high, 14 m wide geosynthetic-reinforced bridge abutment was performed to investigate the 3D behavior of the geosynthetic-reinforced bridge abutment and the load carrying capacity of the bridge abutment in the three-dimensional space. The results are then presented in a way that the three-dimensional behavior of the abutment can be identified in terms of wall displacements and reinforcement forces. It is shown that the wall facing displacements as well as the reinforcement forces in the abutment are smaller than those computed based on a plane strain approximation.

• Transactions of Materials Processing
• /
• v.25 no.5
• /
• pp.325-331
• /
• 2016

In this paper, a three-dimensional part model is constructed for the finite element analysis of hemming models where hemming defects frequently occur. The roller path is modeled as the boundary condition with the one-dimensional beam element and the revolute joint model. With the constructed part model and the roller movement, a finite element analysis has been pursued in order to identify the hemming load and hemming defects such as wrinkling in the flange region. The analysis result shows that the maximum hemming load occurs in the intake situation while oscillatory behavior of the load is found especially when hemming the curved model because of wrinkle generation. This paper compares the amplitude and the period of wrinkle between the analysis result and the experiment, which shows good agreement with each other.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
• /
• 1995.11a
• /
• pp.48-51
• /
• 1995

We have developed the three dimensional mesh generator for three dimensional process simulation using the FEM(Finite Element Method). Tetrahedron element construct the presented three dimensional mesh, which is suitable for the simulation of three dimensional behavior of the LOCOS. The simulation of thermal oxidation is one of the problem in scale downed semiconductor processes. As three dimensional simulators use the huge size of the memory, we use the efficient method that generates the new nodes inside the growing oxide and removes the nodes nearby the SiO2/Si interface in silicon. The resented three dimensional mesh generator was designed to be used in various process simulations, for instance thermal oxidation, silicidation, nitridation, ion implantation, diffusion, and so on.

• The Transactions of the Korean Institute of Electrical Engineers
• /
• v.39 no.9
• /
• pp.921-927
• /
• 1990

This paper presents a mesh refinement scheme for 3-D adaptive finite element method. Firstly, the refinement of triangular meshes based on the bisection of triangles is discussed. And a new method to refine tetrahedral meshes employing the bisection method is presented. In two dimensional cases, it has been noted that all angles in the triangular meshes refined by the bisection method are greater than or equal to half the smallest angle in the original meshes. Through the examples where the newly proposed method is applied to three dimensional cases, it is shown that regarding the solid angles, the method gives nearly the same result as that in the two dimensional case. Accordingly, it can be concluded that the proposed method will be useful in the mesh refinements for 3-D adaptive finite element method.

• Journal of Welding and Joining
• /
• v.16 no.4
• /
• pp.109-116
• /
• 1998

The three-dimensional profile of a solder fillet is predicted by minimizing the surface tension and gravity energies of the solder joint using finite element modeling. Geometric complexity stemming from the inclined plane of the gullwing lead is resolved by employing three element types. These element types are used to describe the joint profile formed on the vertical, inclined and interfacial planes. The predicted solder joint profiles show good agreements with the experimental data provided that the solder volume is adjusted considering the wicking effects. Effects of the pad length, inclined lead angle and solder volume on joint profiles are also investigated.