• Title/Summary/Keyword: Three-dimensional finite element

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Steady-state finite element analysis of three-dimensional extrusion of sections through square die (평금형을 통한 3차원 압출의 정상상태 유한요소해석)

  • 이승훈;이춘만
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.231-234
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    • 1998
  • This study presents steady-state finite element analysis of three-dimensional hot extrusion of sections through square dies. The objective of this study is to develop a steady-state finite element method for hot extrusion through square dies, and to provide theoretical basis for the optimal die design and process control in the extrusion technology. In the present work, steady-state assumption is applied to both analyses of deformation and temperature. The analysis of temperature distribution includes heat transfer. Convection like element is adopted for the heat transfer analysis between billet and container, and also billet and die. Distributions of temperature, effective strain rate, velocity and mean stress are discussed to design extrusion die effectively.

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Three-Dimensional Finite Element Analysis for Hollow Section Extrusion of the Underframe of a Railroad Vehicle Using Mismatching Refinement with Domain Decomposition (영역분할에 의한 격자세분화기법을 사용한 철도차량 마루부재 압출공정의 3차원 유한요소해석)

  • Park, K.;Lee, Y.K.;Yang, D.Y.;Lee, D.H.
    • Transactions of Materials Processing
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    • v.9 no.4
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    • pp.362-371
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    • 2000
  • In order to reduce weight of a high-speed railroad vehicle, the main body has been manufactured by hollow section extrusion using aluminum alloys. A porthole die has utilized for the hollow section extrusion process, which causes complicated die geometry and flow characteristics. Design of porthole die is very difficult due to such a complexity. The three-dimensional finite element analysis for hollow section is also an arduous job from the viewpoint of appropriate mesh construction and tremendous computation time. In the present work, mismatching refinement, an efficient domain decomposition method with different mesh density for each subdomain, is implemented for the analysis of the hollow section extrusion process. In addition, a modified grid-based approach with the surface element layer is utilized lot three-dimensional mesh generation of a complicated shape with hexahedral elements. The effects of porthole design are discussed through the simulation for extrusion of an underframe part of a railroad vehicle. An experiment has also been carried out for the comparison. Comparing the velocity distribution at the outlet with the thickness variation of the extruded part, it is concluded that the analysis results can provide reliable measures whether the die design is acceptable to obtain uniform part thickness. The analysis results are then successfully reflected on the industrial porthole die design.

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The Free Vibration Analyses by Using Two Dimensional 6-Node Element and Three Dimensional 16-Node element with Modification of Gauss Sampling Point (가우스 적분점을 수정한 2차원 6-절점 요소 및 3차원 16-절점 요소에 의한 자유진동해석)

  • 김정운;경진호;권영두
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.11
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    • pp.2922-2931
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    • 1994
  • We propose a modified 6-node element, where the sampling point of Gauss quadrature moved in the thickness direction. The modified 6-node element has been applied to static problems and forced motion analyses. In this study, this method is extended to the finite element analysis of the natural frequencies of two dimensional problems. We also propose a modified 16-node element for three dimensional problems, which behaves much like a 20-node element with smaller degree of freedom. The modified 6-node and 16-node elements have been applied to the modal analyses of beams and plates, respectively. The results agree well with the results of the 8-node or 20-node element models.

Three dimensional flow analysis within a profile extrusion die by using control volume finite-element method

  • Kim, Jongman;Youn, Jae-Ryoun;Hyun, Jae-Chun
    • Korea-Australia Rheology Journal
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    • v.13 no.2
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    • pp.97-106
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    • 2001
  • Three-dimensional flow analysis was performed by using the control volume finite-element method for design of a profile extrusion die. Because polymer melt behavior is complicated and cross-sectional shape of the profile extrusion die is changing continuously, the fluid flow within the die must be analyzed three-dimensionally. A commercially available polypropylene is used for theoretical and experimental investigations. Material properties are assumed to be constant except for the viscosity. The 5-constant modified Cross model is used for the numerical analysis. A test problem is examined in order to verify the accuracy of the numerical method. Simulations are performed for conditions of three different screw speeds and three different die temperatures. Predicted pressure distribution is compared with the experimental measurements and the results of the previous two-dimensional study. The computational results obtained by using three dimensional CVFEM agree with the experimental measurements and are more accurate than those obtained by using the two-dimensional cross-sectional method. The velocity profiles and the temperature distributions within several cross-sections of the die are given as contour plots.

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3-D Analysis of Hot Forging Processes using the Mesh Compression Method (격자압축법을 이용한 3차원 열간단조공정해석)

  • 홍진태;양동열;이석렬
    • Transactions of Materials Processing
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    • v.11 no.2
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    • pp.179-186
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    • 2002
  • In the finite element analysis of metal forming Processes using general Lagrangian formulation, element nodes in the mesh move and elements are distorted as the material is deformed. The excessive degeneracy of mesh interrupts finite element analysis and thus increases the error of plastic deformation energy, In this study, a remeshing scheme using so-called mesh compression method is proposed to effectively analyze the flash which is generated usually in hot forging processes. In order to verify the effectiveness of the method, several examples are tested in two-dimensional and three-dimensional problems.

An Efficient Three-Dimensional Capacitance Extraction Based on finite Element Method Adopting Variable Division (가변 분할을 적용한 유한 요소법에 의한 3차원 모형의 효율적인 커패시턴스 추출 방법)

  • 김정학;김준희;김석윤
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.52 no.3
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    • pp.116-122
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    • 2003
  • This paper proposes an efficient method for computing the 3-dimensional capacitance of complex structures. The proposed method Is based on Finite Element Method(FEM) and expands the conventional FEM by adopting variable division. This method improves the extraction efficiency 50 times when compared to the conventional FEM with equal division. The proposed method can be used efficiently to extract electrical parameters of on/off-chip interconnects in VLSI systems.

A three-dimensional finite element analysis of obturator prosthesis for edentulous maxilla (무치악 구개결손 환자를 위한 폐쇄장치의 삼차원 유한요소 분석)

  • Song, Woo-Seok;Kim, Myung-Joo;Lim, Young-Jun;Kwon, Ho-Beom
    • The Journal of Korean Academy of Prosthodontics
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    • v.49 no.3
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    • pp.222-228
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    • 2011
  • Purpose: The purposes of this study were to evaluate the stress distributions and the displacements of obturator for edentulous maxillectomy patients and to compare them with those of complete denture using three-dimensional finite element analysis. Materials and methods: Based on the CT image of edentulous patient, three-dimensional finite element model of edentulous maxillae was constructed. Three-dimensional finite element model of edentulous maxillae with palatal defect was also fabricated. On each model, complete denture and obturator prosthesis were created. Vertical static force of 200 N was applied on the left maxillary premolar and molar region. The von Mises stress values and the displacements of models were analyzed using three-dimensional finite element analysis. Results: Maximum von Mises stress values were recorded in the cortical bones of both models. The von Mises stress value in the complete denture model was 2.73 MPa and 2.69 MPa in the obturator model. High von Mises stress values were also observed on the tissue surface of prosthesis. The maximum value of the displacement in the obturator was higher than that of complete denture. Conclusion: The obturator showed a worse result in terms of stress distribution and displacement than complete denture. In the prosthodontic rehabilitation of edentulous maxillectomy patient accurate impression procedure based on patients'anatomy and application of prosthodontic principle should be considered.

Post-earthquake Assessment of Mission-Gothic Undercrossing

  • Lou, K.Y.;Ger, J.F.;Yang, R.J.;Cheng, F.Y.
    • Computational Structural Engineering : An International Journal
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    • v.1 no.1
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    • pp.1-9
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    • 2001
  • Collapse behavior of Mission-Gothic Undercrossing under Northridge earthquake is studied by performing nonlinear time-history analysis and three-dimensional nonlinear finite element method for flared columns. Bridge structural model is characterized as three-dimensional with consideration of columns, superstructures, and abutment conditions. Three components of ground motion, corresponding to bridge's longitudinal, transverse, and vertical direction and their combinations are used to investigate bridge collapse. Studies indicate that bridge collapse is dominantly caused by transverse ground motion and the consideration of three-dimensional ground motion leads to a more accurate assessment. Failure mechanism of flared columns is analyzed applying nonlinear finite element method. Reduction of column capacity is observed due to orientation of flare. Further investigation demonstrates that the effects of flare play an important role in predicting of bridge failure mechanism. Suggestions are offered to improve the performance of bridges during severe earthquake.

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Three-dimensional finite element static analysis and safety evaluation of attachable roadside barriers on bridges (탈·부착식 교량 방호울타리의 3차원 유한요소 정적해석 및 안전성 평가)

  • Lee, Sang-Youl
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.4
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    • pp.2414-2418
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    • 2014
  • This study carried out three-dimensional finite element analysis and structural safety evaluation of attachable roadside barriers. The effects of diaphragm distance and the number of bolts on displacements and maximum stresses for various parameters are studied using the LS-DYNA finite element program for this study. In this study, the existing finite element analysis of barriers using the LS-DYNA program is further extended to study static behaviors and structural safety of the barrier with module structures connected by anchor bolt inserted through concrete bridge decks. The numerical results for six parameters are verified by comparing different models with displacements and stress distribution occurred in the barrier and shows good structural performance.

THE EFFECTS OF MESH STYLE ON THE FINITE ELEMENT ANALYSIS FOR ARTIFICIAL HIP JOINTS

  • Shin, Jae-Min;Lee, Dong-Sun;Kim, Sung-Ki;Jeong, Da-Rae;Lee, Hyun-Geun;Kim, Jun-Seok
    • Journal of the Korean Society for Industrial and Applied Mathematics
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    • v.15 no.1
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    • pp.57-65
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    • 2011
  • In this paper, a good quality mesh generation for the finite element method is investigated for artificial hip joint simulations. In general, bad meshes with a large aspect ratio or mixed elements can give rise to excessively long computational running times and extremely high errors. Typically, hexahedral elements outperform tetrahedral elements during three-dimensional contact analysis using the finite element method. Therefore, it is essential to mesh biologic structures with hexahedral elements. Four meshing schemes for the finite element analysis of an artificial hip joint are presented and compared: (1) tetrahedral elements, (2) wedge and hexahedral elements, (3) open cubic box hexahedral elements, and (4) proposed hexahedral elements. The proposed meshing scheme is to partition a part before seeding so that we have a high quality three-dimensional mesh which consists of only hexahedral elements. The von Mises stress distributions were obtained and analyzed. We also performed mesh refinement convergence tests for all four cases.