• Title/Summary/Keyword: Three-dimensional (3D) printing

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Dimensional Characteristics according to Internal Density of Automotive Inner Ring in 3D Printing (3D 프린팅에서 자동차용 Inner ring의 내부밀도에 따른 치수 특성)

  • Kim, Hae-Ji;Kim, Nam-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.96-102
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    • 2019
  • Reverse engineering involves duplicating a physical part by measuring and analyzing its physical dimensions, features, and material properties. By combining reverse engineering with three-dimensional (3D) printing, engineers can simply fabricate and evaluate functional prototypes. This design methodology has been attracting increasing interest with the advent of the Fourth Industrial Revolution. In the present study, we apply reverse engineering and 3D printing technologies to evaluate a fabricated automotive inner ring prototype. Through 3D printing, inner rings of various densities were prepared. Their physical dimensions were measured with a 3D scanning system. Of our interest was the effect of inner ring density on the physical dimensions of the fabricated prototype. We compared the design dimensions and physical dimensions of the fabricated prototypes. The results revealed that even the 20% density of inner ring was effective for 3D printing in terms of satisfying the design requirements.

Successful Examples of 3D Printing Technology-based Start-up Enterprises (3D 프린팅 기술 기반 창업 성공 사례)

  • Shim, Jin-Hyung;Yun, Won Soo;Ko, Tae Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.2
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    • pp.104-110
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    • 2016
  • The process of three-dimensional (3D) printing (also known as "rapid prototyping" and "additive manufacturing") uses computer-created digital models to produce 3D objects with a desired shape by stacking materials through a layer-by-layer process. The industrial potential and feasibility of 3D printing technology were recently highlighted in President Obama's State of the Union address in 2013. Since his speech, worldwide investment in and attention toward 3D printing technology have increased explosively. In addition, a number of 3D printing technology-based start-up companies have been established and evaluated as emerging enterprises making successful business models. In this paper, successful start-up companies (domestic and overseas) based on 3D printing technology will be reviewed.

3D Printed Titanium Implant for the Skull Reconstruction: A Preliminary Case Study

  • Choi, Jong-Woo;Ahn, Jae-Sung
    • Journal of International Society for Simulation Surgery
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    • v.1 no.2
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    • pp.99-102
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    • 2014
  • The skull defect can be made after the trauma, oncologic problems or neurosurgery. The skull reconstruction has been the challenging issue in craniofacial fields for a long time. So far the skull reconstruction with autogenous bone would be the standard. Although the autogenous bone would be the ideal one for skull reconstruction, donor site morbidity would be the inevitable problem in many cases. Meanwhile various types of allogenic and alloplastic materials have been also used. However, skull reconstruction with many alloplastic material have produced no less complications including infection, exposure, and delayed wound healing. Because the 3D printing technique evolved so fast that 3D printed titanium implant were possible recently. The aim of this trial is to try to restore the original skull anatomy as possible using the 3D printed titanium implant, based on the mirrored three dimensional CT images based on the computer simulation. Preoperative computed tomography (CT) data were processed for the patient and a rapid prototyping (RP) model was produced. At the same time, the uninjured side was mirrored and superimposed onto the traumatized side, to create a mirror-image of the RP model. And we fabricated Titanium implant to reconstruct three-dimensional orbital structure in advance, using the 3D printer. This prefabricated Titanium-implant was then inserted onto the defected skull and fixed. Three dimensional printing technique of titanium material based on the computer simulation turned out to be very successful in this patient. Individualized approach for each patient could be an ideal way to manage the traumatic patients in near future.

Study of Chemical Post-processing Method for Fused Deposition Modeled Three-Dimensional Printing Materials (FDM 방식 3D 프린팅 출력물의 화학적 후처리 공정 연구)

  • Kim, Sang-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.9
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    • pp.839-844
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    • 2017
  • In the past few years, three-dimensional (3D) printing has been developed as a rapid prototyping (RP) technique. The fused deposition modeling (FDM)-type 3D printing is one of the most useful RP methods; however, it still has several disadvantages, such as low conductivity, heat degradation, and low surface quality. In this study, test specimens are fabricated using an FDM-type 3D printer with an ABS material. Then, the specimens undergo post-processing on submerging in acetone with various processing times. As the processing time increases, surface roughness is enhanced significantly within the first five seconds by chemical processing, following which the processing effects are reduced. Furthermore, post processing causes the ultimate strength and strain to increase slightly with increased processing time.

Comparison between mechanical properties and biocompatibility of experimental 3D printing denture resins according to photoinitiators (광개시제에 따른 실험용 3D 프린팅 의치상 레진의 기계적 성질과 생체적합성 비교)

  • Park, Da Ryeong;Son, Ju lee
    • Journal of Technologic Dentistry
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    • v.42 no.4
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    • pp.355-361
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    • 2020
  • Purpose: In this study, we added two kinds of photoinitiators (CQ and TPO) to prepare two kinds of denture base resins (Bis-GMA series and UDMA series) for three-dimensional (3D) printing to compare and analyze their mechanical and biological properties and to find the optimal composition. Methods: Control specimens were made using the mold made of polyvinyl siloxane of the same size. Light curing was performed twice for 20 seconds on both the upper and lower surfaces with LED (light emitting diode) light-curing unit (n=10). Experimental 3D printing dental resins were prepared, to which two photoinitiators were added. Digital light processing type 3D printer (EMBER, Autodesk, CA, USA) was used for 3D printing. The specimen size was 64 mm×10 mm×3.3 mm according to ISO 20795-1. The final specimens were tested for flexural strength and flexural modulus, and MTT test was performed. Furthermore, one-way analysis of variance was performed, and the post-test was analyzed by Duncan's test at α=0.05. Results: The flexural strength of both Bis-GMA+CQ (97.12±6.47 MPa) and UDMA+TPO (97.40±3.75 MPa) was significantly higher (p<0.05) in the experimental group. The flexural modulus in the experimental group of UDMA+TPO (2.56±0.06 GPa) was the highest (p<0.05). MTT test revealed that all the experimental groups showed more than 70% cell activity. Conclusion: The composition of UDMA+TPO showed excellent results in flexural strength, flexural modulus, and biocompatibility.

Evaluation of Marginal Gap of Three Unit Metal Cores Fabricated by 3-Dimensional Printing Technique (3차원 프린팅 기술에 의해 제작된 3본 금속 코어의 변연 간격 평가)

  • Kim, Jae-Hong;Kim, Won-Soo;Kim, Ki-Baek
    • Journal of dental hygiene science
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    • v.15 no.2
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    • pp.196-201
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    • 2015
  • The purpose of this study was to evaluate marginal gap of 3 unit fixed dental prostheses (FDPs) fabricated by 3-dimensional (3D) printing technology and to compare marginal gap of its by a conventional method (lost wax technique and casting method). Ten study models were manufactured. Three unit FDPs were fabricated by 3D printing technique (3D group) and conventional methods (CV group). Marginal gaps were measured by silicone replica technique and digital microscope (${\times}160$). Mann-Whitney test was executed (${\alpha}=0.05$). The mean${\pm}$standard deviation of marginal gap for premolars and molars were $112.5{\pm}8.6{\mu}m$ and $110.2{\pm}7.0{\mu}m$ in the 3D group and $83.2{\pm}4.4{\mu}m$ and $82.2{\pm}4.6{\mu}m$ in the CV group. There were statistically significant differences (p<0.05). As results, clinical application further improvement of 3D printing technique may be required.

3D printing of Ceramics: Introduction and the Feasibility in Dentistry (세라믹 3D 프린팅 소개와 치과분야에서의 활용가능성)

  • Oh, Seunghan
    • The Journal of the Korean dental association
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    • v.58 no.7
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    • pp.448-459
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    • 2020
  • In addition to extensive research on polymer and metal three-dimensional (3D) printing, ceramic 3D printing has recently been highlighted in various fields. The biggest advantage of 3D printing has the ability to easily create any complex shape. This review introduces the 3D printing technology of ceramics according to the type of material and deals with the latest related research in the industrial field including the biomedical engineering field. Finally, the future of ceramic 3D printing technology available in dentistry will be discussed.

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Selective Encryption Algorithm for 3D Printing Model Based on Clustering and DCT Domain

  • Pham, Giao N.;Kwon, Ki-Ryong;Lee, Eung-Joo;Lee, Suk-Hwan
    • Journal of Computing Science and Engineering
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    • v.11 no.4
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    • pp.152-159
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    • 2017
  • Three-dimensional (3D) printing is applied to many areas of life, but 3D printing models are stolen by pirates and distributed without any permission from the original providers. Moreover, some special models and anti-weapon models in 3D printing must be secured from the unauthorized user. Therefore, 3D printing models must be encrypted before being stored and transmitted to ensure access and to prevent illegal copying. This paper presents a selective encryption algorithm for 3D printing models based on clustering and the frequency domain of discrete cosine transform. All facets are extracted from 3D printing model, divided into groups by the clustering algorithm, and all vertices of facets in each group are transformed to the frequency domain of a discrete cosine transform. The proposed algorithm is based on encrypting the selected coefficients in the frequency domain of discrete cosine transform to generate the encrypted 3D printing model. Experimental results verified that the proposed algorithm is very effective for 3D printing models. The entire 3D printing model is altered after the encryption process. The decrypting error is approximated to be zero. The proposed algorithm provides a better method and more security than previous methods.

Three Dimensional Printing Technique and Its Application to Bone Tumor Surgery (3차원 프린팅 기술과 이를 활용한 골종양 수술)

  • Kang, Hyun Guy;Park, Jong Woong;Park, Dae Woo
    • Journal of the Korean Orthopaedic Association
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    • v.53 no.6
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    • pp.466-477
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    • 2018
  • Orthopaedics is an area where 3-dimensional (3D) printing technology is most likely to be utilized because it has been used to treat a range of diseases of the whole body. For arthritis, spinal diseases, trauma, deformities, and tumors, 3D printing can be used in the form of anatomical models, surgical guides, metal implants, bio-ceramic body reconstruction, and orthosis. In particular, in orthopaedic oncology, patients have a wide variety of tumor locations, but limited options for the limb salvage surgery have resulted in many complications. Currently, 3D printing personalized implants can be fabricated easily in a short time, and it is anticipated that all bone tumors in various surgical sites will be reconstructed properly. An improvement of 3D printing technology in the healthcare field requires close cooperation with many professionals in the design, printing, and validation processes. The government, which has determined that it can promote the development of 3D printing-related industries in other fields by leading the use of 3D printing in the medical field, is also actively supporting with an emphasis on promotion rather than regulation. In this review, the experience of using 3D printing technology for bone tumor surgery was shared, expecting orthopaedic surgeons to lead 3D printing in the medical field.