• 제목/요약/키워드: Thin plate panel

검색결과 30건 처리시간 0.024초

저항 용접을 이용한 금속 샌드위치 판재 접합에 관한 연구 : Part 1 - 공정변수의 선정 (A Study on the Resistance Welding of Metallic Sandwich Panel : Part 1 - Determination of Process Parameters)

  • 이상민;김진범;나석주
    • Journal of Welding and Joining
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    • 제23권6호
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    • pp.49-54
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    • 2005
  • Inner Structured and Bonded(ISB) panel, a kind of metallic sandwich panel, consists of two thin skin plates bonded to a micro-patterned inner structure. Its overall thickness is $1\~3mm$and it has attractive properties such as ultra-lightweight, high efficiency in stiffness-to-weight and strength-to-weight ratio. In many previous studies, resistance welding, brazing and adhesive bonding are studied for joining the panel. However these methods did not consider productivity, but focused on structural characteristics of joined panels, so that the joining process is very complicated and expensive. In this paper, a new joining process with resistance welding is developed. Curved surface electrodes are used to consider the productivity and the stopper is used between electrodes during welding time to maintain the shape of inner structure. Welding time, gap of electrodes and distance between welding points are selected as the process parameters. By measuring the tensile load with respect to the variation of welding time and gap of electrodes, proper welding conditions are studied. Welding time is proper between 1.5-2.5cycle. If welding time is too long, then inner structures are damaged by overheating. Gap of electrode should be shorter than threshold value fur joint strength, when total thickness of inner structure and skin plate is 3.3mm, the threshold distance is 3.0mm.

사출 성형 공정에서 wide-thin 제품의 변형 감소를 위한 연구 (A study on reducing deformation of a wide-thin product manufactured by injection molding)

  • 김재민;문형준;심길보;이상교;조종두
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.186-191
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    • 2008
  • Injection molding is used to manufacture various kinds of products including very thin plate like frames. One such product is Door video phone system Panel which is our present object of investigation. During the molding process, large deflection problems in the final product always provokes for the several trials for the accuracy. To solve the issue we use Moldflow6.2 which is injection molding simulation software. It simulates the product exactly the way it happens in actual manufacturing environment. Differences in the geometrical parameters such as thickness changes will lead to the large deformation problems in the frame. However in our present study we simulate it in a well defined condition under several trials. Interesting observations are made in minimizing the deformation of the frame during the injection molding process. This way of approach is very useful in further works if any changes have to be made in the product.

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수평보강재가 있는 판형복부판의 극한전단거동에 관한 실험연구 (Experimental Study on Ultimate Shear Behaviour of Longitudinally Stiffened Plate Girder Web Panels)

  • 이명수
    • 한국강구조학회 논문집
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    • 제11권2호통권39호
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    • pp.167-179
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    • 1999
  • 판형복부판의 좌굴강도를 높이기 위하여 수평보강재나 수직보강재를 대는 방법이 많이 적용되고 있다. 경제적인 판형의 설계를 위하여 복부판의 두께를 얇게 하는 대신, 복부판의 전단강도를 높이기 위하여 수직보강재를 사용하게된다. 수직보강재가 있는 복부판의 극한전단강도의 산정에 관한 연구는 1960년 초반부터 활발하게 진행되어 왔고, 이 결과가 미국의 AASHTO 시방서(1973)와 영국의 British Standard(1983)에 처음 반영되어 현재에 이르고 있다. 수평보강재의 주 역할은 휨응력에 의한 복부판의 좌굴강도를 높이고 횡변위를 억제하는 것이지만, 부수적으로 전단강도를 증가시키는 효과가 있는 것으로 알려지고 있다. 하지만, 이에 대한 연구의 부족으로 인하여 수평보강재가 복부판의 극한전단강도에 미치는 영향이 실제 설계시 반영되지 않고 있다. 본 연구에서는 실험을 통하여 수평보강재가 판형의 극한전단거동에 미치는 영향을 조사하고 이를 기존의 이론들과 비교 검토하였다.

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선박 판부재의 개선된 좌굴평가 시스템의 개발 (The Development of Advanced Buckling Strength Estimation System)

  • 함주혁;김을년
    • 대한조선학회논문집
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    • 제34권3호
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    • pp.53-60
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    • 1997
  • 일반적으로 선박 판부재의 좌굴강도에 대한 안전성 평가는 선체구조 설계단계에서 반드시 거쳐야 할 단계로 한 척의 배는 수많은 판부재로 구성되어 선박구조 전체에 대한 이론적이며 체계적인 시스템을 이용한 좌골강도평가의 정확도 및 효율성이 강조되고 있다. 그러나 현재의 판부재 좌굴강도를 평가하는 각 선급의 규정치가 많은 영향인자를 고려치 않고 있거나 함축척으로 고려하고 있기 때문에 경우에 따라서는 좌굴강도가 상당한 안전측의 값을 제시하는 등 실제 선급규정치의 사용에 제약을 주기도 한다. 따라서 본 연구에서는 면내인장력의 영향등 선급들의 좌굴 규정치뿐만이 아니라 면내인장력의 효과, 경계조건, 횡하중 및 잔류응력등을 고려하면서 손쉽게 좌굴평가를 수행할 수 있는 선진 좌굴평가시스템을 개발하였다. 이들 선진 좌굴평가시스템을 이용하면 선박판부재의 보다 정도 높고 효율적인 평가가 가능하리라 생각되며 앞으로 대중적인 사용을 위해 워크스테이션 외에도 개인용 컴퓨터에서의 시스템 구축을 계획하고 있다.

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단속 필렛 용접의 변형 특성에 관한 연구 (Deformation Characteristics of Intermittent Fillet Welding)

  • 이주성
    • 한국해양공학회지
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    • 제25권6호
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    • pp.105-109
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    • 2011
  • As is well appreciated, welding is the most important fundamental process in manufacturing marine structures. However, weld-induced deformation is inevitable because of the non-uniform distribution of temperature during welding. The deformation caused by welding is one of the principal obstacles in enhancing the productivity in the manufacturing procedure for marine structures. This should be much more seriously considered in the case of the thin blocks found in a ship with multi-deck structures. This paper is concerned with the deformation control of thin panel blocks by applying intermittent welding to fillet welding. In order to investigate the quantitative effect of the intermittent welding, a thermo elasto-plastic analysis was carried out with various welding pitches and plate thicknesses. Welding tests were also carried out to show the validity of the present thermo-elasto-plastic analysis. Numerical analysis results showed good agreement with those of the welding tests. As far as the present numerical results are concerned, it has been seen that a more than 50% reduction in angular distortion can be achieved by applying the intermittent welding because of the low heat input.

주파수 영역 모델 방법을 이용한 평판 구조물의 능동 소음전달 제어 (Active Noise Transmission Control Through a Panel Structure Using a Frequency Domain Identification Method)

  • 김영식;김인수;문찬영
    • 한국정밀공학회지
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    • 제18권9호
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    • pp.71-81
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    • 2001
  • This paper analyzes the effectiveness of minimizing vibration and sound transmission on/through a thin rectangular plate by both feedback control and hybrid control which combines adaptive feedforward control with a feedback loop. An experimental system identification technique using the matrix-fractional curve-fitting of the frequency response data is introduced for complex shaped structures. This identification technique reduces the model order o the MIMO(Multi-Input Multi-Output) system which simplifies the practical implementation. The adaptive feedforward control uses a Multiple filtered-x LMS(Least Mean Square) algorithm and the feedback control uses a multivariable digital LQG(Linear Quadratic Gaussian) algorithm. Experimental results show that an effective reduction of sound transmission is achieved by the hybrid control scheme when both vibration and noise measurement signals are incorporated in the controller.

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유한요소해석을 이용한 마이크로 박판 미세 패턴 롤-롤 성형공정 설계 (Design of Roll-to-Roll Forming Process for Micro Pattern on the Thin Sheet Metal by Finite Element Analysis)

  • 차성훈;신명수;이혜진;김종봉
    • 소성∙가공
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    • 제19권3호
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    • pp.167-172
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    • 2010
  • Roll-to-roll forming process is one of important metal processing technology because the process is simple and economical. These days, with these merits, roll-to-roll forming process is tried to be employed in manufacturing the circuit board, barrier ribs and solar cell plate. However, it is difficult to apply to the forming of micro scale or sub-micro scale pattern. In this study, the roll forming processing for the micro scale is designed and analyzed. The forming of micro pattern for small electric device such as LCD panel by incremental roll forming process is analyzed. Firstly, the optimum analysis conditions are found by several analyses. And then, formability is analyzed for various protrusion shapes at various forming temperatures. The formability is evaluated in terms of filling ratio and damage value. The filling ratio is defined from the tool geometry and critical damage is determined from the analysis of uniaxial tensile test. Finally, optimum forming conditions that guarantee the successful forming are found.

다종의 가진방법을 이용한 비연성 경향을 가진 차실모형의 모우드 해석 (Modal analysis of a vehicle cabin model having high decoupling tendency)

  • 김시조;조동우;한상욱
    • 오토저널
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    • 제14권1호
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    • pp.25-37
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    • 1992
  • Interior noise in a car is known to have an important influence on product acceptability. This noise is closely correlated with structural-acoustic vibration. When considering noise problem, the structural-acoustic relation of a vehicle cabin model needs to be identified. However, it is very difficult to get the modal parameters of this kind of cabin structure composed of thin plates: because it not only can be excited by the acoustic vibration of cavity, but also tends to have decoupling effects of one plate from another. In order to obtain modal parameters more precisely, various excitation techniques, i.e. impact, pure random, burst random, and swept sine testing are applied for the first step. In the case of the cabin model, impact and swept sine testing show good results. Next, the determination of the excitation point by trial- and-error and the accurate measurements of FRF's are performed with these methods. The modal parameter extraction is carried out for the final step. This paper proposes a new approach to find the modal parameters more reliably in the case of high decoupling effects. That is, the convergence of MIF and MCF in each panel, which provide some criteria for the validity of the obtained modal parameters, is observed. And from those results, the pretty accurate modal parameters can be determined. A comparative assessment between the modal testing and the FEM is also performed.

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FASTENER HOLE 모델의 대한 예비압입 적용 연구 (A Study on the Application of Pre-Indentation Technique for Fastener Hole Model)

  • 황정선;조환기
    • 한국항공우주학회지
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    • 제31권9호
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    • pp.26-31
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    • 2003
  • 노후 항공기는 일반적으로 다중손상(MSD)이라고 하는 폭넓게 분포된 피로손상을 내포하고 있다. 2024-T3 알루미늄합금과 같은 연성재료에 있어서 다중손상은 전통적인 파괴역학에서 예측할 수 있는 것보다 낮은 운용수명을 예측하게 만드는 것으로 알려져 있다. 본 논문에서는 다중손상을 갖는 평판 구조물을 모델링한 Fastener Hole을 갖는 2024-T3 알루미늄합금 판재로 제작된 Hole/Slot type M(T) 시편에 예입압입을 적용한 후 피로시험을 수행하여 피로균열 성장지연에 의한 운용수명 증가에 대한 효과를 연구하였다. 예비압입을 적용한 시편은 파단에 이르는 사이클수가 최소 10배에서 최대 40배까지 증가하였으며, 일정진폭 하중의 최대값을 증가시킴에 따라서 그 효과가 감소함을 보여주었다. 또한, 압입에 의한 균열성장지연 메커니즘은 균열진전경로가 압입자국에 들어서면서 균열성장률이 감소하기 시작하며 압입자국의 중심을 지나면서 최소균열성장률 상태로 일정한 시간동안 균열성장이 정체됨으로써 피로수명이 연장됨을 밝혔다.

Antifungal and Antioxidative Activities of Yucca smallina Fern

  • Jin, Yu-Lan;Jung, Woo-Jin;Kuk, Ju-Hee;Kim, Jung-Bong;Kim, Kil-Yong;Park, Ro-Dong
    • Journal of Applied Biological Chemistry
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    • 제49권4호
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    • pp.165-170
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    • 2006
  • The antifungal activity of crude methanolic extract and fractions from Yucca smalliana Fern. leaves, roots and flowers were investigated in vitro against a panel of plant pathogenic fungi. The minimal inhibitory concentration(MIC) was determined by an agar dilution method. Preliminary liquid culture and agar plate assays showed that the growth of Fu sarium oxysporum, Phytophthora capsici, Rhizoctonia solani and Botrytis cinerea were inhibited by Y. smalliana extracts. The extracts from flowers and leaves showed antifungal activity of 64.0% and 34.0% against F. oxysporum, 66.0% and 62.0% against P. capsici, and 27.0% and 41.0% against B. cinerea, respectively. The methanolic extract from Y. smallina leaves in distilled water was fractionated using solvents of increasing polarity: hexane, ethyl acetate and butanol. These fractions had a broad spectrum of antifungal activity, found to reside entirely in the butanol and aqueous fraction. The aqueous fraction showed inhibition rate of 60.0, 67.8, 84.6 and 58.3% against F. oxysporum, R. solani, C. gloeosporioides, and B. cinerea, respectively, and the butganol fracgtion showed 36.0, 46.0, 66.1 and 58.3%, respectively. Phenolics(e.g. flavonoids, steroids and terpenoids) were observed in the thin layer profile of the different fractions. Leave extract showed a prominent antioxidant activity totally scavenging the free radical of DPPH at a concentration of 1 mg/ml.