• 제목/요약/키워드: Thin plate forming

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The applications and conduct of vibration equations for constrained layered damped plates with impact

  • Luo, G.M.;Lee, Y.J.;Huang, C.H.
    • Steel and Composite Structures
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    • 제8권4호
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    • pp.281-296
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    • 2008
  • Visco-elastic material and thin metals were adhered to plate structures, forming the composite components that are similar to the sandwich plates, called constrained layered damped (CLD) plates. Constrained layer damping has been utilized for years to reduce vibration, and advances in computation and finite element analysis software have enabled various problems to be solved by computer. However, some problems consume much calculation time. The vibration equation for a constrained layered damped plate with simple supports and an impact force is obtained theoretically herein. Then, the results of the vibration equation are compared with those obtained using the finite element method (FEM) software, ABAQUS, to verify the accuracy of the theory. Finally, the 3M constrained layer damper SJ-2052 was attached to plates to form constrained layered damped plates, and the vibration equation was used to elucidate the damping effects and vibration characteristics.

V-벤딩 금형에서 박판 소재의 실험과 해석을 통한 스프링 백 비교 고찰 (A comparative study of experiment and analysis of sheet matal in V-bending)

  • 정균민;최계광
    • Design & Manufacturing
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    • 제15권1호
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    • pp.21-25
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    • 2021
  • When the product is removed from the mold after molding during the sheet metal molding process, elastic recovery causes a springback phenomenon. Much research has been done to minimize this phenomenon. In this study, V-bending experiments were conducted using galvanized steel sheets, stainless steel, and aluminum sheet materials, using a total of nine types of thin sheet materials of 1.0t, 1.5t, and 2.0t, respectively. Molding analysis and experimental data were compared and analyzed. In the case of galvanized steel sheets, it was considered that the springback phenomenon occurs more frequently in molding analysis than in experiments. It was considered that the springback phenomenon occurs greatly in the experiment, not the interpretation of the molding of the stainless steel plate and the aluminum plate. It was considered that the springback occurrence tendency of the molding analysis and the experiment was the same, and the springback occurrence error rate of the molding analysis and the experimental result was about 4.0%.

금속단열재 박판의 설계인자별 단열성능 영향 연구 (Studies on Insulation Effect Related with Thin-Plate Design Factors for Reflective Metal Insulation(RMI) of Nuclear Power Plant)

  • 어민훈;이성명;장계환
    • 설비공학논문집
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    • 제28권9호
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    • pp.350-354
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    • 2016
  • Although fibrous insulations are generally used with resistive insulation type, metallic insulation is proper matter to satisfy low head-loss and equipment life when considering the specific condition, especially for Nuclear power plant. Common insulation is resistance insulation with a low thermal conductivity. but RMI is made of sheet plate with low emissivity and closed air space. Thermal radiation is blocked by stainless steel with low emissivity. Thermal conductivity and thermal convection are blocked by closed air space. This study shows the changes and effects of the heat loss according to shape and method of stacking sheet plates inserted into the insulation and analyzed the most optimized way for thermal insulation performance. The result shows that using sheet plate structure through raised and protruding shape processing was the appropriate model to optimize thermal performance. Additionally, insulating performance of RMI improved by placing the sheet plate in a high temperature region intensively.

박막의 자왜 및 영율 측정 (Thin Film Magnetostriction and Young's Modulus Measurement)

  • 이용호;신용돌;허복희;이금휘;김희중;한석희;강일구
    • 한국자기학회지
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    • 제4권2호
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    • pp.168-172
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    • 1994
  • 박막의 자왜와 그 측정에 연관되는 기판과 박막의 영율 및 자장 중에서 자성체의 영율이 변화하는 ${\Delta}\;E$ 효과 등을 하나의 장치로 측정하는 방법을 연구하였다. 박막이 중착된 기판을 전 극위에 나란하게 외팔보가 되게 지지하면, 전기용량이 형성되고, 그 용량은 시료자체의 무게, 인가된 자장 및 전기장에 의한 굴곡으로 미소변화하며 그것을 미소용량 브리지로 검출하여 역학적 계산으로 박막과 기판의 영율과 자왜 및 ${\Delta}\;E$ 효과를 측정항여 그 결과에 대하여 고찰하였다.

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고분자연료전지용 분리판 상용화 기술개발 (Commercializing Technology Development of Bipolar Plates for Polymer Electrolyte Membrane Fuel Cell)

  • 김정헌
    • 한국수소및신에너지학회논문집
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    • 제22권3호
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    • pp.409-414
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    • 2011
  • 건물용 고분자연료전지는 저탄소 녹색산업화에 기여할 수 있는 대표적인 신재생에너지원으로, 정부 주도의 보급사업을 통해 초기 시장창출이 이루어지고 있다. 고분자연료전지 산업화 촉진을 위해서는 분리판을 비롯한 구성 부품의 상용화 기술개발과 저가화가 필수적이다. 탄소복합체 몰딩분리판의 적용은 고분자연료전지 상용화를 앞당기는데 기여할 것이다. 한국타이어에서 개발한 복합체 몰딩분리판은 고분자연료전지 스택 부품으로서의 요구 특성과 성능을 모두 만족시키는 것으로 나타났다. 한국타이어는 분리판 상용화 기술개발과 지속적인 생산능력 확보를 통해 국산 연료전지의 가격 및 성능 경쟁력 향상을 위해 최선의 노력을 다하고 있다.

Fabrication of micro injection mold with modified LIGA micro-lens pattern and its application to LCD-BLU

  • Kim, Jong-Sun;Ko, Young-Bae;Hwang, Chul-Jin;Kim, Jong-Deok;Yoon, Kyung-Hwan
    • Korea-Australia Rheology Journal
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    • 제19권3호
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    • pp.165-169
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    • 2007
  • The light guide plate (LGP) of LCD-BLU (Liquid Crystal Display-Back Light Unit) is usually manufactured by forming numerous dots by etching process. However, the surface of those etched dots of LGP is very rough due to the characteristics of etching process, so that its light loss is relatively high due to the dispersion of light. Accordingly, there is a limit in raising the luminance of LCD-BLU. In order to overcome the limit of current etched-dot patterned LGP, micro-lens pattern was tested to investigate the possibility of replacing etched pattern in the present study. The micro-lens pattern fabricated by the modified LiGA with thermal reflow process was applied to the optical design of LGP. The attention was paid to the effects of different optical pattern type (i.e. etched dot, micro-lens). Finally, the micro-lens patterned LGP showed better optical qualities than the one made by the etched-dot patterned LGP in luminance.

계면활성제의 농도가 유하액막의 열전달 특성에 미치는 영향에 관한 실험적 연구 (An Experimental Study on Heat Transfer in a Falling Liquid Film with Surfactant)

  • 김경희;강병하;이대영
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2006년도 하계학술발표대회 논문집
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    • pp.150-155
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    • 2006
  • Falling liquid plays a role in a wide variety of naturally occurring phenomena as well as in the operation of industrial process equipment where heat and mass transfer take place. In such cases, it is required that the falling film should spread widely on the surface forming thin liquid film to enlarge contact surface. An addition of surface active agent to a falling liquid film affects the flow characteristics of the falling film. In this study the heat transfer characteristics for a falling liquid film has been investigated by an addition of the surface active agents. The falling liquid film was formed on a vertical flat plate. As the mass flow rate of liquid falling film is increased, the wetted area is a little increased while the heat transfer rate as well as heat transfer coefficient is significantly increased. It is also found that both wetted area and heat transfer rate is substantially increased while heat transfer coefficient is a little increased with an increase in the surfactant concentration at a given mass flow rate.

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소성 이방성이 박판의 주름 발생에 미치는 영향 (The effect of plastic anisotropy on wrinkling behavior of sheet metal)

  • 양동열
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.14-17
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    • 1999
  • The wrinkling behavior of a thin sheet with perfect geometry is a kind of compressive instability. The compressive instability is influenced by many factors such as stress state mechanical properties of the sheet material geometry of the body contact conditions and plastic anisotropy. The analysis of compressive instability in plastically deforming body is difficult considering all the factors because the effects of the factors are very complex and the instability behavior may show wide variation for small deviation of the factors. In this study the bifurcation theory is introduced for the finite element analysis of puckering initiation and growth of a thin sheet with perfect geometry. All the above mentioned analysis and the post-bifurcation behavior is analyzed by introducing the branching scheme proposed by Riks. The finite element formulation is based on the incremental deformation theory and elastic-plastic material modeling. in order to investigate the effect of plastic anisotropy on the compressive instability a square plate that is subjected to compression in one direction and tension in the other direction is analyzed by the above-mentionedfinite element analysis. The critical stress ratios above which the buckling does not take place are found for various plastic anisotropic modeling method and discussed. Finally the effect of plastic anisotropy on the puckering behavior in the spherical cup deep drawing process is investigated.

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Ez5의 스트립 레이아웃 설계에 관한 연구 (A Study on the Strip Layout Design of Ez5)

  • 김세환;최계광
    • 한국산학기술학회논문지
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    • 제12권2호
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    • pp.588-593
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    • 2011
  • 프로그레시브 노칭과 포밍금형에 있어서 박판성형해석에 의한 사전 분석은 제품을 양산하는데 꼭 거쳐야 하는 필수과정이다. 본 논문에서 연구한 Ez5는 일본 S 자동차의 미국 현지 공장에서 발주한 수출 금형을 가지고 스트립 레이아웃 설계에 관한 것을 연구한 것이다. 광폭 1열 1개 뽑기의 편측캐리어를 단 배열로 블랭크 레이아웃을 최적화하여 13개 공정으로 된 스트립 레이아웃설계를 완성하였다. 이런 형태의 금형수주는 앞으로 동시 다발적이고, 매우 빈번히 인터넷 공간상에서 발생할 것이며 금형에 대한 기술력을 갖춘 업체는 이러한 방식에 대응할 준비를 갖추어야 할 것이다.

A study on the fabrication method of middle size LGP using continuous micro-lenses made by LIGA reflow

  • Kim, Jong-Sun;Ko, Young-Bae;Hwang, Chul-Jin;Kim, Jong-Deok;Yoon, Kyung-Hwan
    • Korea-Australia Rheology Journal
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    • 제19권3호
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    • pp.171-176
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    • 2007
  • LCD-BLU (Liquid Crystal Display-Back Light Unit) of medium size is usually manufactured by forming numerous dots with $50{\sim}300\;{\mu}m$ in diameter by etching process and V-grove shape with $50\;{\mu}m$ in height by mechanical cutting process. However, the surface of the etched dots is very rough due to the characteristics of the etching process and V-cutting needs rather high cost. Instead of existing optical pattern made by etching and mechanical cutting, 3-dimensional continuous micro-lens of $200\;{\mu}m$ in diameter was applied in the present study. The continuous micro-lens pattern fabricated by modified LIGA with thermal reflow process was tested to this new optical design of LGP. The manufacturing process using LIGA-reflow is made up of three stages as follows: (i) the stage of lithography, (ii) the stage of thermal reflow process and (iii) the stage of electroplating. The continuous micro-lens patterned LGP was fabricated with injection molding and its test results showed the possibility of commercial use in the future.