• 한국산학기술학회논문지
• /
• 제15권6호
• /
• pp.3448-3454
• /
• 2014

기존의 구조해석은 탄성해석을 일반적으로 실무에서 주축으로 해왔다. 때문에 보다 정밀한 해석을 위하여 재료와 기하학적인 비선형을 고려한 해석의 필요성이 끊임없이 대두되어 왔다. 따라서 본 연구에서는 간단한 모델을 제작하여 비선형 원리를 적용한 최적화를 수행하여 기존의 구조해석의 경험자들은 누구나 용이하게 해석을 수행할 수 있는 이론과 방법을 제시하는데 있다. 본 연구에서 소개되는 모델은 금형 다이리브에 적용될 수 있도록 전단하중에 대하여 충분한 강도로 Strain, Stress가 적게 발생하게 하여, 초기에는 Strain, Stress가 크기에 맞게 형상을 재구성하고 Hyperstudy와 Abaqus 연동에 의한 비선형으로 해석하고 제품에서 허용되는 최대, 최소 Stress 범위와 최소 Strain을 갖는 조건하에서 일정한 증가치를 만들게 하였다. 실험 모델에서 Plate 두께가 40 Newton의 힘으로 주어질 때 Iteration 처리로 금형 두께에 따른 Stress와 Strain에 대한 금형두께에 적용하고자 했을 때 7~8mm 두께가 최적화라는 결론을 얻을 수 있었다.

• 한국재료학회지
• /
• 제28권5호
• /
• pp.295-300
• /
• 2018

Effects of annealing temperature on the microstructure and mechanical properties through thickness of a Cu-3.0Ni-0.7Si alloy processed by differential speed rolling are investigated in detail. The copper alloy with a thickness of 3 mm is rolled to a 50 % reduction at ambient temperature without lubricant and subsequently annealed for 0.5 h at $200-900^{\circ}C$. The microstructure of the copper alloy after annealing is different in the thickness direction depending on the amount of the shear and compressive strain introduced by the rolling; the recrystallization occurs first in the upper roll side and center regions which are largely shear-deformed. The complete recrystallization occurs at an annealing temperature of $800^{\circ}C$. The grain size after the complete recrystallization is finer than that of the conventional rolling. The hardness distribution of the specimens annealed at $500-700^{\circ}C$ is not uniform in the thickness direction due to partial recrystallization. This ununiformity of hardness corresponds well to the amount of shear strain in the thickness direction. The average hardness and ultimate tensile strength has the maximum values of 250 Hv and 450 Mpa, respectively, in the specimen annealed at $400^{\circ}C$. It is considered that the complex mode of strain introduced by rolling directly affects the microstructure and the mechanical properties of the annealed specimens.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 1995년도 추계학술대회논문집
• /
• pp.111-118
• /
• 1995

A method of determining an optimum blank shape for the non circular deep drawing process is more investigated and applied to the balnk design for multi-stage deep drawn product. The forming procedure of two-stage deep drawing process is looked over and the method of determining a blank shape is proposed. In experimental research, a optimum blank and a optional rectangular blank were considered and we measured thickness strain distributions. We could predict a strain distribution and compare with a experimental strain distribution. Also, the strain distributions for the blank shapes, optimum and rectangular, were compared.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
• /
• pp.19-24
• /
• 2004

Symmetrical and asymmetrical rolling was performed in AA 1050 sheets. Asymmetrical rolling was carried out by using different roll velocities of upper and lower rolls. The effect of the reduction per rolling pass on the formation of textures and microstructures during symmetrical and asymmetrical rolling was studied. In order to intensify the shear deformation, symmetrical and asymmetrical rolling was carried out without lubrication. The strain states associated with rolling were investigated by simulations with the finite element method (FEM). A fairly homogeneous residual shear strain throughout the sheet thickness was observed after asymmetrical rolling. Symmetrical rolling with a high friction gave rise to a strong net shear strain gradient in the sheet thickness.

• 소성∙가공
• /
• 제15권7호
• /
• pp.479-484
• /
• 2006

The evolution of strain states and textures during rolling with various conditions was investigated by finite element method (FEM) simulations and measurements of rolling textures. Symmetrical rolling with a high friction gives rise to a strong variation of shear strains in rolled sample leading to the formation of texture gradients throughout the thickness layers. A small variation of shear strains during rolling with a well lubrication condition leads to the formation of a fairly homogeneous rolling texture throughout the sheet thickness. During asymmetrical rolling, a proper control of rolling parameters provides the evolution of a fairly homogeneous shear texture throughout the whole sheet thickness.

• 한국연소학회지
• /
• 제16권4호
• /
• pp.31-37
• /
• 2011

This paper presents both experimental and numerical investigation of the combustion characteristics of stretched premixed lift-off flames using synthetic gas($H_2$/CO) in an impinging burner. We used "Spin code" for numerical analysis. An ICCD camera was employed to measure flame location and flame thickness. The impinging surface temperature was affected by local strain rate K, equivalence ratio, and composition ratio of fuel. In spite of the difference of boundary conditions in experimental and numerical results, the tendencies of surface temperatures were agreed. From result of this work, we also found that flame location and flame thickness directly related to surface temperature are greatly affected by local strain rate K.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2000년도 추계학술대회 논문집
• /
• pp.162-167
• /
• 2000

The warm deep drawability in square cup drawing is investigated about a newly developed high-strength steel sheet with retained austenite which is transformed into martensite during forming. For this investigation, six steps of temperature ranges, from room temperature to $250^{\circ}C$, and five kinds of drawing ratio, from 2.2 to 2.6 were adopted. As a result the maximum drawing force and the maximum drawing depth were affected by the elevated temperatures, and the more stable thickness strain distribution was observed to the elevated temperatures. But blue shortness happened over $200^{\circ}C$. The FEM analysis using the LS-DYNA code is adopted to compare the experimental results with the analytical results for thickness strain distribution.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2000년도 추계학술대회 논문집
• /
• pp.385-388
• /
• 2000

During the deep drawing process an initially flat blank is clamped between the die and the blank holder after which the punch moves down to deform the clamped blank into the desired shape. In general, sheet metal forming may involve stretching, drawing, bending or various combinations of those basic modes of deformation. The deformation problems of sheet metal working involve non-linearity in geometry and material. In this work, The punch load and thickness strain of electro-galvanized sheet steel (SECD) for elliptical deep drawing are examined under the various process conditions including, punch shape radius, die shape radius. The changes of punch load and thickness strain distribution of the deformed elliptical cup are affected by the size of each die shape radius.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2000년도 춘계학술대회논문집A
• /
• pp.786-791
• /
• 2000

The purpose of this study is to investigate quantitatively the effects of drawbead dimensions to the weld line movements for the deep drawing of the tailor welded blanks. Square blanks have been used and five different circular drawbeads were installed in experimental apparatus. The differences in the weld-line movements and the tendencies of the strain distributions in thickness were investigated by experimental and analytical methods. The results of the weldline movement show that the smaller the radius of drawbead installed, the larger the values of movements. Also it is shown for thickness strain in central and diagonal direction that the larger the dimension of drawbead, the larger the values of maximum thickness strain. The drawbead adds the additional restraining forces to the blank, hence the movement of weld line could be controlled by the adequate drawbead installation

• 소성∙가공
• /
• 제22권3호
• /
• pp.171-177
• /
• 2013

Vacuum-assisted thermoforming is one of the critical steps for successful application of film insert molding (FIM) to make parts of complex shape. If the thickness distribution of the formed film is non-uniform, then cracking, deformation, warpage, and wrinkling can easily occur at the injection molding stage. In this study, the simulation of thermoforming was performed to predict the film thickness distribution, and the results were compared with experiments. Uniaxial tensile tests with a constant crosshead speed for various high temperatures were conducted to investigate the stress-strain behavior. An instance of yielding occurred at the film temperature of $90^{\circ}C$, and the film stiffness increased with increasing crosshead speed. Two types of viscoelastic models, G'Sell model, K-BKZ model, were used to describe the measured stress-strain relationship. The predicted film thickness distributions were in good agreement with the experimental results.