• Title/Summary/Keyword: Thickness map

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Development of a Virtual Machining System by a CAD Model Based Cutting Simulation (CAD 모델에 기초한 모사절삭을 통한 가상절삭시스템 개발)

  • 배대위;고태조;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.942-946
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    • 1997
  • In this research,we suggest a virtual machining system that can simulate sutting forces at the stage of design. Cutting forces,here, are modeled form the machanistic model of the ball end milling. To this end, we need undeformed chip thickness which is used for calculating chip load. It is derived form the z-map data of a CAD model. That is, chip load is the height difference between the cutting tool contact point and the workpiece at arbitrary position. The tool contact point is referred from the cutter location. Form the experimental verification, we can simulate machining process effectively to the slot and the side cutting of ball end mill.

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The Matching Condition Design of Three Kinds of Ferrite/Rubber Composite Microwave Absorber according to the Constitutional Rate (조성비에 따른 3종 페라이트/고무 복합형 전파흡수체의 정합조건 설계)

  • 유영준;양윤석;전홍배;김철한;김한근;사공건
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1999.05a
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    • pp.247-250
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    • 1999
  • In this study, three kinds of Mn-Zn ferrite/Ni-Zn ferrite/$Ni_2Y$ ferroxplana prepared by the coprecipitation method was compounded with silicon rubber, and thereafter made ring-type specimens with various compositional ratio. The material constant of ferrite/rubber composite absorbers was obtaibed by the 2-port method. The material constants of the ferrite/rubber composite absorber with various compositional ratio of three kinds of ferrite were used to design the matching frequency and thickness with the impedance matching map. We were able to predict the matching condition from the design method.

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Optimal Dimension of PE Film Bag According to Fruit Size in MAP Storage of 'Fuyu' Persimmon Fruit ('부유' 단감 MAP 저장에서 과실 크기에 따른 PE 필름 봉지의 적정 규격)

  • Lee, Yong-Jae
    • Korean Journal of Food Science and Technology
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    • v.36 no.5
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    • pp.733-739
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    • 2004
  • Model for optimally dimensioned PE film bag was developed according to fruit size to maintain best quality of 'Fuyu' persimmon in modified atmosphere packaging (MAP) storage based on relationship between quality and oxygen and carbon dioxide in PE film bag. Harvested persimmons were graded into five sizes, and average weights were LL:261, L:217, M:188, S:168, and SS:154 g. Five fruit units of each grade were optimized in five PE film bag sizes of $150{\times}376,\;140{\times}357,\;130{\times}344,\;130{\times}333,\;and\;120{\times}3l8\;mm$. To minimize quality deterioration such as softening and discoloration, optimal oxygen and carbon dioxide concentrations in PE film bag were 0.5-1.0 and 6.0-8.0%, respectively, and optimal thickness of PE film bag according to fruit size were LL:45, L:50, M:55, S:60, and $SS:65\;{\mu}m$. For all fruit sizes, model for PE film bag area $(mm^2)$ was good quadratic simple equation by fruit weight (g): $Y=-4055.707+627.993X_1-0.701{X_1}^2$. Model far optimal oxygen and carbon dioxide (Y) concentration in PE film bag was suited to linear multiple equation by fruit weight $(X_1,\;g)$ and PE film thickness $(X_2,\;{\mu}m)$. Equations for oxygen and carbon dioxide concentrations (%) were $Y=5.798-0.0109X_l-0.0491X_2\;and\;Y=-2.427+0.01927X_l +0.09646X_2$, respectively.

Dynamic Model in Ball End Milling of Inclined Surface (볼 엔드밀 경사면 가공의 동적 모델)

  • Kim Seung-Yoon;Kim Byung-Hee;Chu Chong-Nam;Lee Young-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.3 s.180
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    • pp.39-46
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    • 2006
  • In this work a dynamic cutting force model in ball end milling of inclined surface is introduced. To represent the complex cutting geometry in ball end milling of inclined surface, workpiece is modeled with Z-map method and cutting edges are divided into finite cutting edge elements. As tool rotates and vibrates, a finite cutting edge element makes two triangular sub-patches. Using the number of nodes in workpiece which are in the interior of sub-patches, instant average uncut chip thickness is derived. Instant dynamic cutting forces are computed with the chip thickness and cutting coefficients. The deformation of cutting tool induced by cutting farces is also computed. With iterative computation of these procedures, a dynamic cutting force model is generated. The model is verified with several experiments.

The application of rapid SIMS analysis for the identification of surface contamination in TFT-LCD manufacturing

  • Liou, Been-Chih;Chou, Yi-Hung;Chen, Chien-Chih;Eccles, John A.
    • 한국정보디스플레이학회:학술대회논문집
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    • 2006.08a
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    • pp.665-668
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    • 2006
  • Sodium is a serious contamination in LTPS TFT process. It causes the abnormal characteristics of TFT in operation. Contaminated areas can be seen in SEM images, but EDX measurements do not have adequate sensitivity to confirm the presence of superficial sodium residues. We employed SIMS as a fast analysis method to map the non-uniform distribution of sodium on the surface. SIMS can also indicate the thickness of the contamination.

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A Study of the Sectionalizing for Pipe Deterioration Evaluation in Industrial Facilities (산업시설 배관 노후도 평가를 위한 배관 섹션화 방안 연구)

  • Min, Hyuk-Ki;Kim, Sang-Bum;Kim, Byung-Woo;Kim, Hyoung-Ki;Park, Yool
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.27 no.2
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    • pp.103-111
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    • 2015
  • In general, no particularly well-established standards have been in place so far, for the method of evaluating the deteriorated level of pipes and ducts of industrial facilities. For that reason, the evaluation depends upon various studies which are based on the analysis of the residual life, thickness thinning, closure rate, and scale thickness that measure a few specific positions of pipes. It also depends upon the expertise in business operation and the specific techniques conducted by the inspection companies and institutions. This research introduces the concept of measuring units per section and the selection method of measurement points per section. Furthermore, specific methodologies were developed to plan and analyze deterioration level of industrial pipes and ducts by engineers and managers using a section map. Consequently, applying the outcomes from this study to the plant equipment of the incineration facility resulted in saving 42% of the repairing and remodeling cost.

Prediction Model and Numerical Simulation of the Initial Diffusion of Spilled Oil on the Sea Surface (해상누유의 초기확산 예측모델 및 수치추정)

  • Yoon, B.S.;Song, J.U.
    • Journal of the Society of Naval Architects of Korea
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    • v.34 no.2
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    • pp.104-110
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    • 1997
  • Increase of marine transpotation in coastal area frequently yields oil spill accidents due to collision or grounding of oil tankers, which affects great deal of damages on ocean environments. Exact prediction of oil pollution area in time domain, which is called oil map, is very important for effective and efficient oil recovery and minimization of environmental damage. The prediction is carried out by considering the two distinct processes which are initial diffusion on the still water surface and advection due to tide, wind wave induced surface currents. In the present paper, only the initial diffusion is dealt with. Somewhat new simulation model and its numerical scheme are proposed to predict it. Simple diffusion experiment is also carried out to check the validity of the present method. Furthermore, some example simulations are performed for virtual oil spill accident. Quite realistic oil map including oil thickness distributions can be obtained by the present model.

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Corrosion Cost and Corrosion Map of Korea - Based on the Data from 2005 to 2010

  • Kim, Y.S.;Lim, H.K.;Kim, J.J.;Hwang, W.S.;Park, Y.S.
    • Corrosion Science and Technology
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    • v.10 no.2
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    • pp.52-59
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    • 2011
  • Corrosion of metallic materials occurs by the reaction with corrosive environment such as atmosphere, marine, soil, urban, high temperature etc. In general, reduction of thickness and cracking and degradation are resulted from corrosion. Corrosion in all industrial facilities and infrastructure causes large economic losses as well as a large number of accidents. Economic loss by corrosion has been reported to be nearly 1-6% of GNP or GDP. In order to reduce corrosion damage of industrial facilities, corrosion map as well as a systematic investigation of the loss of corrosion in each industrial sector is needed. The Corrosion Science Society of Korea in collaboration with 15 universities and institutes has started to survey on the cost of corrosion and corrosion map of Korea since 2005. This work presents the results of the survey on cost of corrosion by Uhlig, Hoar, and input-output methods, and the evaluation of atmospheric corrosion rate of carbon steel, weathering steel, galvanized steel, copper, and aluminum in Korea. The total corrosion cost was estimated in terms of the percentage of the GDP of industry sectors and the total GDP of Korea. According to the result of Input/output method, corrosion cost of Korea was calculated as 2.9% to GDP (2005). Time of wetness was shown to be categories 3 to 4 in all exposure areas. A definite seasonal difference was observed in Korea. In summer and fall, time of wetness was higher than in other seasons. Because of short exposure period (12 months), significant corrosion trends depending upon materials and exposure corrosion environments were not revealed even though increased mass loss and decreased corrosion rate by exposure time.

A Preprocessing Scheme of Thinning Capable of Lines' Thickness Recognition for the Automated Vectorizing of Maps (도면 자동 벡터화를 위한 선의 굵기 인식이 가능한 세선화의 전처리 기법)

  • Jeon, Ilsoo;Won, Namsik;Bu, Kidong
    • Journal of the Korean Association of Geographic Information Studies
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    • v.2 no.2
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    • pp.1-8
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    • 1999
  • Information representing the thickness of the original lines from the thinning results can be used efficiently in order to implement the automated vectorizing system. This paper proposes a preprocessing scheme of thinning which can show the information of the original lines' thickness from the thinning result. In the proposed scheme, the depth of each pixel constructing the lines was calculated, which was represented by the number of layers composed of neighboring pixels surrounding the original pixel. And then the original lines' thickness could be recognized through the depth information of the skeleton from the thinning results. We implemented the proposed scheme and experimented on a contour map. Using the depth information of the skeleton, we could easily distinguish each line of the contour either an intermediate or an index contour.

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On Estimating Interception Storage Capacity of Litter Layer at Gwangneung Deciduous Forest (광릉 활엽수림의 낙엽층 차단저류능 추정에 관하여)

  • Kang, Min-Seok;Hong, Je-Woo;Bong, Ha-Young;Jang, Hye-Mi;Choi, Myung-Je;Jang, Yoo-Hee;Cheon, Jeong-Hwa;Kim, Joon
    • Korean Journal of Agricultural and Forest Meteorology
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    • v.13 no.2
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    • pp.87-92
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    • 2011
  • In order to better understand the role of litter layer on hydrological cycle in forest, we estimated the interception storage capacity of the litter layer at Gwangneung deciduous forest. We first made a thickness map of the litter layer at the study site based on field survey and then collected representative litter samples for the laboratory experiment. We constructed a measurement device consisting of sample tray, drain collector, tipping bucket, and a data logger. Using this device, we examined the relationship between the interception storage capacity ($C_i$) and the thickness (d) of the litter layer. For the range of d from 25 to 100 mm, there was a simple linear relationship between $C_i$ and d, which changed with the intensity of the simulated rain. The results were extrapolated to d smaller than 25 mm by considering that no interception occurs without litter layer. Overall, $C_i$ increased rapidly when d was low (< 25 mm) but the rate of increase decreased as d increased due to clumping. With an average thickness of 59 mm, the estimated $C_i$ at the site was 0.94 (${\pm}0.39$) mm. Such an interception storage capacity of the litter layer is comparable to that of the forest canopy, suggesting that the litter layer can play an important role in the forest water cycle.