• 제목/요약/키워드: Thick steel plate

검색결과 188건 처리시간 0.033초

가공액의 초음파 진동 및 절연 공구를 이용한 미세방전가공 (Micro Hole Machining by EDM Using Insulated Tool Combined with Ultrasonic Vibration of Dielectric Fluid)

  • 박민수;정도관;이강희;주종남
    • 한국생산제조학회지
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    • 제20권2호
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    • pp.180-186
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    • 2011
  • This paper describes a micro electrical discharge machining (MEDM) technique that uses an insulated tool in combination with ultrasonic vibration to drill micro holes. As the machining depth becomes deeper, the dispersion of debris and circulation of the dielectric fluid are difficult to occur. Consequently, machining becomes unstable in the machining region and unnecessary electrochemical dissolution and secondary discharge sparking occur at the tool side face. To reduce the amount of unnecessary side machining, an insulated tool was used. Ultrasonic vibration was applied to the MEDM work fluid to better remove debris. Through these methods, a $1000\;{\mu}m$ thick stainless steel plate was machined by using a $73\;{\mu}m$ diameter electrode. The diameters of the hole entrance and exit were $96\;{\mu}m$ and $88\;{\mu}m$, respectively. It took only 351s to completely drill one hole.

A simple quasi-3D HSDT for the dynamics analysis of FG thick plate on elastic foundation

  • Boukhlif, Zoulikha;Bouremana, Mohammed;Bourada, Fouad;Bousahla, Abdelmoumen Anis;Bourada, Mohamed;Tounsi, Abdelouahed;Al-Osta, Mohammed A.
    • Steel and Composite Structures
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    • 제31권5호
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    • pp.503-516
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    • 2019
  • This work presents a dynamic investigation of functionally graded (FG) plates resting on elastic foundation using a simple quasi-3D higher shear deformation theory (quasi-3D HSDT) in which the stretching effect is considered. The culmination of this theory is that in addition to taking into account the effect of thickness extension (${\varepsilon}_z{\neq}0$), the kinematic is defined with only 4 unknowns, which is even lower than the first order shear deformation theory (FSDT). The elastic foundation is included in the formulation using the Pasternak mathematical model. The governing equations are deduced through the Hamilton's principle. These equations are then solved via closed-type solutions of the Navier type. The fundamental frequencies are predicted by solving the eigenvalue problem. The degree of accuracy of present solutions can be shown by comparing it to the 3D solution and other closed-form solutions available in the literature.

Ultimate strength estimation of composite plates under combined in-plane and lateral pressure loads using two different numerical methods

  • Ghannadpour, S.A.M.;Shakeri, M.;Barvaj, A. Kurkaani
    • Steel and Composite Structures
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    • 제29권6호
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    • pp.785-802
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    • 2018
  • In this paper, two different computational methods, called Rayleigh-Ritz and collocation are developed to estimate the ultimate strength of composite plates. Progressive damage behavior of moderately thick composite laminated plates is studied under in-plane compressive load and uniform lateral pressure. The formulations of both methods are based on the concept of the principle of minimum potential energy. First order shear deformation theory and the assumption of large deflections are used to develop the equilibrium equations of laminated plates. Therefore, Newton-Raphson technique will be used to solve the obtained system of nonlinear algebraic equations. In Rayleigh-Ritz method, two degradation models called complete and region degradation models are used to estimate the degradation zone around the failure location. In the second method, a new energy based collocation technique is introduced in which the domain of the plate is discretized into the Legendre-Gauss-Lobatto points. In this new method, in addition to the two previous models, the new model named node degradation model will also be used in which the material properties of the area just around the failed node are reduced. To predict the failure location, Hashin failure criteria have been used and the corresponding material properties of the failed zone are reduced instantaneously. Approximation of the displacement fields is performed by suitable harmonic functions in the Rayleigh-Ritz method and by Legendre basis functions (LBFs) in the second method. Finally, the results will be calculated and discussions will be conducted on the methods.

이바노브-율리신 항복조건을 이용한 4절점 비선형 준적합 쉘요소 (A nonlinear Co-rotational Quasi-Conforming 4-node Shell Element Using Ivanov-Ilyushin Yield Criteria)

  • 파노트 송삭 프라민;김기두
    • 한국강구조학회 논문집
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    • 제20권3호
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    • pp.409-419
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    • 2008
  • 율리신-이바노브 항복 조건을 이용하여 4절점 순수변위 준적합 쉘요소의 정식화를 제안하였다. 기하강성 행렬은 그린 변형률 텐서를 이용하여 휨변형률 및 전단변형률도 기하강성행렬에 고려되었다. 그 결과 접선강성행렬의 해석적인 적분으로 비선형 해석시 매우 효율적으로 계산이 되고 있다. 이 정식은 변형률 경화의 이바노브-유리신 항복조건을 이용하여 재료 비선형 해석시에도 쉽게 적분이 된다. 즉 두께 방향의 적층 적분을 하지 않는 율리신-이바노브의 정식은 대규모의 쉘 구조에도 계산상 아주 적합하다. 검증된 수치 예제에서 만족스러운 결과를 보여주고 있다.

230KV 2회선승 111M 높이 철탑설계 (I) (강폭 12km인 Bangladesh Jamana강 횡단용) (The design of 111m high steel towers with 220kv double circuits crossing 12 km wide Bangladesh River)

  • 이재숙
    • 기술사
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    • 제15권4호
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    • pp.12-24
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    • 1982
  • East Parts of Bangladesh have been benifited by low cost energy generated by domestic natural gas but West parts where energy generated by imported fuel. Bangladesh Government authority has very much concerned to transmit the low cost electricity to the West from the East for past several years. To solve such concerns, cross-country 230kv double circuits Power transmission line was proposed, however there was a big obstacle for the realization of this line to cross the Jamuna river which has 12 km long width with a deep muddy river bed. A consultant engineering firm named Merz-Mclellan anyway finalized this plan and a world-wide bid was announced on June 31, 1979. Due to the expected difficulty to construct the towers on sea like area, only three construction groups have participated. including a Korean joint venture organization of Samsung-Korean Developement corporation-Kolon Electric Machinery company. After 3 months bid evaluation, contract was awarded to Korean Consosium and KEM Co was in charge of designing steel towers with anchor bolts and base plates beside to electrical engineering field. Then KEM Co have faced and over-comed many unenpected technical difficulties such as forced eccentricity joint on base plate, distorsion issue of 60mm thick plates welding, threading anchor bolts, tad heat treatment of some anchor bolts, disagreement from Consultant Engineer on multiplying factor of leg stresses for 45$^{\circ}$ wind and on reducing O.L.F for wind loads on cables for such 1220km long spans. After spending two years long period for designing and engineering towers, base plates, and anchor bolts, first shipment of tower was finally realized on Nov. 8, 1981 and on the other hand KDD has proceeded concrete caisson work on schedule at Jamuna river site and expected to complete tower erection and stringing of cables within this year of 1982 which was original completion target.

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지그재그 모델에 의한 복합샌드위치평판의 해석 (Analysis of Sandwich Plates with Composite Facings based on Zig-Zag Models)

  • 지효선;장석윤
    • 한국강구조학회 논문집
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    • 제12권6호
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    • pp.749-758
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    • 2000
  • 본 연구는 지그재그모델에 근거하여 두꺼운 금속, 폴리머 복합재료 면재의 전단변형 효과를 고려해서 샌드위치평판의 휨해석 지배방정식을 유도하였으며, 판의 네 변은 단순지지 되어 있다고 가정하였다. 역대칭 적층면재의 화이버 각도와 면재의 적층수를 변화시켜가며 휨해석의 결과를 나타내었다. 해석방법의 정확성을 위해 일반 적층판이론의 값과 비교를 하여 검증을 하였다. 그 결과 적층판이론으로 구한 값보다 처짐에 있어서 더 큰 값을 나타냄을 알 수 있었는데, 그 이유로는 본 해석방법이 면재, 심재 모두 휨강성과 전단변형을 고려하였기 때문이라 사료된다. 강재, 폴리머 복합면재를 갖는 샌드위치평판을 설계할 때 제시된 정보를 유용하게 이용될 수 있을 것이다.

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Structural performance of ribbed ferrocement plates reinforced with composite materials

  • Shaheen, Yousry B.I.;Mahmoud, Ashraf M.;Refat, Hala M.
    • Structural Engineering and Mechanics
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    • 제60권4호
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    • pp.567-594
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    • 2016
  • The main objective of the current research is estimating the flexural behavior of ferrocement Ribbed Plates reinforced with composite material. Experimental investigation was carried out on fifteen plates; their dimensions were kept constant at 1200 mm in length, 600 mm width and 100 mm thick but with different volume fraction of steel reinforcement and number of ribs. Test specimens were tested until failure under three line loadings with simply supported conditions over a span of 1100 mm. Cracking patterns, tensile and compressive strains, deformation characteristics, ductility ratio, and energy absorption properties were observed and measured at all stages of loadings. Experimental results were compared to analytical models using ANSYS 10 program. Parametric study is presented to look at the variables that can mainly affect the mechanical behaviors of the model such as the change of plate length. The results showed that the ultimate strength, ductility ratio and energy absorption properties of the proposed ribbed plates are affected by the volume fraction and the type of reinforcement, and also proved the effectiveness of expanded metal mesh and woven steel mesh in reinforcing the ribbed ferrocement plates. In addition, the developed ribbed ferrocement plates have high strength, ductility ratio and energy absorption properties and are lighter in weight compared to the conventional RC ribbed plates, which could be useful for developed and developing countries alike. The Finite Element (FE) simulations gave good results comparing with the experimental results.

고차전단변형을 고려한 비등방성 적층복합판의 임계좌굴온도 (Critical Buckling Temperatures of Anisotropic Laminated Composite Plates considering a Higher-order Shear Deformation)

  • 한성천;윤석호;장석윤
    • 한국강구조학회 논문집
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    • 제10권2호통권35호
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    • pp.201-209
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    • 1998
  • 강섬유보강 적층복합구조물에서 온도의 변화는 구조물의 응답에 중요한 영향을 미칠수 있다. 온도의 급작스런 변화는 재료의 강도와 성질을 현저히 저하시켜 구조물의 대변형, 좌굴, 고응력상태를 유발하는 중요한 인자가 된다. 본 연구에서는 등분포로 재하된 온도하중에 의한 적층복합판의 온도좌굴에 관한 해석을 수행하였다. 전단변형의 효과를 정확히 고려하기위해 5개의 변수로 구성된 고차전단변형이론을 적용하였다. 적층판의 배열각도, 적층판의 수, 폭-두께비의 변화, 형상비의 변화에 따른 임계좌굴온도를 구하여 1차전단변형이론에 의한 결과와 고전적이론에 의한 결과와 비교분석하였다.

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양쪽 크랙 인장시험편을 이용한 저탄소강의 $J_{1C}$ 및 J적분 거동 ($J_{1C}$ and J-integral Behavior of Low-Carbon Steel using Double Edge Tension Specimen)

  • 고성위
    • 수산해양기술연구
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    • 제21권2호
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    • pp.151-156
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    • 1985
  • 본 연구에서는 양쪽크랙 인장시험편을 이용한 평면응력 파괴인성치 J 하(1C)를 검토하기 위하여, 두께 4.5mm 일반구조용 압연강판(SS41)을 균질화 및 연화처리하고 각각의 경우에 대하여 크랙비가 0.55, 0.65, 0.75인 시험편을 준비하여 J 하(1C) 및 저항곡선의 거동을 고찰하였다. 얻어진 결과를 요약하면 다음과 같다. 1) 양쪽 크랙 인장시험편을 사용하여 J 하(1C)를 구한 값은 한계하중에 의한 방법이 Rice가 제안한 방법보다 크게 나타남을 알 수 있다. 2) Rice가 제안한 방법으로 J 하(1C)는 실험한 크랙비 범위 0.55-0.75에서 거의 일정한 값을 나타내고 저항곡선의 기울기는 크랙비에 따라 증가하였다. 3) Rice가 제안한 방법으로 [SS41의 J 하(1C)의 평균값은 모재는 22.8kgf/mm, 균질화 처리재는 24.7kgf/mm, 연화처리재는 26.9kgf/mm를 얻었다

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필릿 용접의 기계적 시험 특성 평가 (Evaluation of Mechanical Test Characteristics of Fillet Welding)

  • 조병준;이성준;임종국
    • 한국산학기술학회논문지
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    • 제21권2호
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    • pp.535-541
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    • 2020
  • FCAW는 모든 자세에서 용접이 가능하고 작업여건 변수가 많은 현장에서 우수한 품질을 얻을 수 있는 장점이 있어 탄소강과 합금강의 중판, 후판 용접에 많이 사용되고 있다. 최근 국내에서 진행한 연구논문의 대부분이 피로 강도 평가 방법 연구, 잔류응력 및 변형, 필릿 용접 공정 개발 등의 연구가 시행되었으나 필릿 용접을 대상으로 경도, 매크로, 자분탐상 결과를 토대로 하여 기계적 특성을 나타낸 연구가 부족함에 따라 본 연구에서는 FCAW를 이용하여 상부는 SS400(일반구조용 압연강재) 후판은 SM490A(용접구조용 압연강재)를 이용하여 필릿 용접 후 경도시험, 매크로 시험, 자분탐상시험을 통해 아래와 같은 결론을 도출하였다. 경도시험 결과, 모든 결과 값이 KS B 0893의 규격치 350Hv보다 낮게 나타나 양호한 것으로 판단되었고, 매크로 시험 결과 용접부의 형상별로 균일한 조직 상태를 나타냈으며, 용접부 전 단면에 걸쳐 내부 결함, 기포 또는 불순물 등이 발견되지 않아 lamination의 우려가 없었으며, 자분탐상검사 결과 별도의 문제점이 발견되지 않았다.