• Title/Summary/Keyword: Thermoplastics

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Rheological Properties of Organic Fiber-Reinforced Thermoplastics (유기섬유 강화 열가소성 복합재료의 유변학적 특성)

  • Lee, Yong-Mu;Cha, Yun-Jong;Kim, Seong-Hyeon;Yun, Yeo-Seong;Yun, Ju-Ho;Choe, Hyeong-Gi
    • Korean Journal of Materials Research
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    • v.6 no.8
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    • pp.786-795
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    • 1996
  • The fiber reinforced thermoplastics(FRTP) were prepared with polypropylene fiber(PP) as matrix and polyvinyl alchol(VF), aramid(KF) or polyamide fiber(PAF) as the reinforcing materials using the integrated fiber mixing apparatus. The reinforced thermoplastic sheets were prepared by com¬pression molding and their morphology, rheological and mechanical properties were characterized. In the morphological properties of composites, the wettability of the reinforced thermoplastics were decreased in proportion to the content of fibers. At low angular frequency, the viscosity of PAF /PP and VF/PP composite was increased with the content of reinforced fiber. However at high frequency the viscosity of composite reinforced with 5~20wt% fiber, was shown the reduced values which approaches that of the neat matrix. The mechanical properties of the composite were changed with the content of reinforecd fiber, and VF/PP and KF/PP composite had better properties than PAF/PP system.

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A Study on Joining of 3D Thermoset and Biodegradable Polymers (열경화성 3D 프린트 몰드와 생분해성 소재 접합에 관한 연구)

  • Yoon, Sung Chul;Ma, Jae Kwon;Bang, Dae Wook;Choi, Hae Woon
    • Journal of Welding and Joining
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    • v.32 no.4
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    • pp.20-25
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    • 2014
  • Laser heat source was applied on 3D poly urethane model built by 3D printer and cellulous acetate for joining. A diode laser with 808nm wavelength was transmitted through the 3D model and applied on the boundary of ABS/Acetate and 3D poly urethane model. Based on the experimental result, the ABS and 3D built poly-urethane polymers was successfully joined, but the mechanical strength was not enough at the joining boundaries in the range of 6watt to 8watt of laser heat source. However, biodegradable acetate was successfully joined without damaging the 3D built model and mechanical strength was properly achieved. The optimum laser power was found between 5watt and 8watt with scanning speed of 500mm/min, 700mm/min and 1,000mm/min. Based on the SEM analysis the filling mechanism was that the applied pressure on 3D built model squeezed the fluidic thermoplastics, ABS and acetate, into the structure of 3D model. Therefore soundness of joining was strongly depending on the viscosity of thermoplastics in polymers. The developed laser process is expected to increase productivity and minimize the cost for the final products.

A study on influence of vehicle interior noise according to design parameters of thermoplastic turbo charger intake hose (열가소성 플라스틱 흡기 터보차져호스의 설계 변수에 따른 차량 실내 소음에 미치는 영향에 관한 연구)

  • Jin, Yong-Sun;Youn, Jee-Young;Lee, Choon-Soo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.04a
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    • pp.367-368
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    • 2012
  • In resent years, engineering thermoplastics represent a means for designers to integrate parts, facilitate assembly, reduce weight and lower the costs of their parts to improve the fuel efficiency and competitiveness of the cars. Thermoplastic turbo charger intake hose is one of most sophisticated application in thermoplastics under the hood. Used as part of weight & cost reduction and performance improvement program, thermoplastic turbo charger intake hose has been developed as rubber and metal replacement. For optimized product, NVH performance is a important criteria while keeping same durability required with current system. Though a number of studies have been conducted on the resonator hose and its analytical models, the most of studies were focused on transmission loss itself. This paper presents contribution of vehicle interior noise according to design parameters like profile, bellows type, bellows position, material characteristic. And we will review the design guidance for optimized product of thermoplastic turbo charger intake hose.

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Fabrication and Characterization of Carbon Long-Fiber Thermoplastic Composites using the LFT-D System (LFT-D 시스템을 이용한 탄소 장섬유 열가소성 복합재의 제조 및 인장특성 분석)

  • Shin, Yujeong;Jeung, Han-Kyu;Park, Si-Woo;Park, Dong-Wook;Park, Yeol;Jung, Jin-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.25-30
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    • 2017
  • Carbon-fiber-reinforced plastic (CFRP) composite materials have been widely used in various industrial fields because the design variables can be adjusted according to the application of the required structure. Thermosetting and thermoplastic resins are used as the base materials of CFRP composites for the lightweight construction of automotive components. Thermoplastics have several advantages such as no curing and recyclability compared to thermosetting resin. In this study, CFRP composites were made using the Long-Fiber Thermoplastic-Direct (LFT-D) process. The LFT-D process includes an in-line production system that directly impregnates a thermoplastic resin, extrudes the composite material, and molds it. This process increases the strength and decreases the molding time. The tensile strength characteristics on the mechanical properties of CFRP were analyzed according to the parameters of LFT-D based on thermoplastics. To analyze the properties of CFRP, the specimens were prepared based on the tensile test standard ASTM 3039 of composite materials.

A Study on Mean Coefficient of Separation during Compression Molding of Fiber-Reinforced Thermoplastics (섬유강화 열가소성 고분자 복합판의 압축성형에 있어서 평균분리계수에 관한 연구)

  • Kang, K;Jo, S.H.;Lee, D.G.;Kim, E.G
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.4
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    • pp.1146-1153
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    • 1996
  • The properties of FRP(fiber-reinforced plastics) depend not only on the characteristics of the matrix but also on the structure of fiber mat and the fiber type of reinforcement. Therefore it is very important to study the characteristics of reinforcement and matrix. In this paper, a method is proposed which can be used to measure the mean coeffcient of separation for the press molding of FRP, and the mean equivalent coefficient of separation is obtained from the separation coefficient. And the relationship between the mean equivalent coefficient of separation and the structure of fiber mat is discussed. The effects of corrlelation coefficient between separation and orientation on the mean equivalent coefficient are also presented.

Melting Depression for Blends of Two Multiblock Copolyetheresters (블록 코폴리에테르에스테르 블렌드의 융점 강하)

  • Kim, Hae-Young;Jang, Young-Joo;Baik, Doo-Hyun
    • Proceedings of the Korean Fiber Society Conference
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    • 2002.04a
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    • pp.93-96
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    • 2002
  • Blending Is cheap and leads to new thermoplastics, many properties which can be predicted from those of the components. Due to the incompatibility of their components, most blends feature coarse phase morphologies with weak interfaces between the phases. Consequently the blends are brittle. Thermoplastic elastomers which have two kinds of segments in the chain have flexible(soft) and rigid(hard) segments and exhibit a unique combination of strength, flexibility, and processibility. (omitted)

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Fiber orientation in the processing of polymer composites

  • Chung, Du-Hwan;Kwon, Tai-Hun
    • Korea-Australia Rheology Journal
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    • v.14 no.4
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    • pp.175-188
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    • 2002
  • We review the modeling and simulation of fiber orientation during injection molding processes of short fiber reinforced thermoplastics. Generally, a group of fibers are described in terms of probability distribution function or orientation tensor. Various closure approximation models to express higher order tensor in terms of Bower order tensors are reviewed. Rheology of fiber suspensions, multiple fiber-fiber interaction and numerical technique for the prediction of fiber orientation are also considered for concentrated situations.

THREE-DIMENSIONAL CRYSTALLIZING $\pi$-BONDINGS AND WEAR OF METALS

  • Oh, Hung-Kuk
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.03a
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    • pp.78-89
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    • 1995
  • Phenomelocial evidences for three-dimensional crystallizing $\pi$-bondings are investigated in case of the soft layer very near the suface of the metal , the surface layer of certain crystaline thermoplastics. the increased contact area of the metalic frictional interface and the delaminated sheet-like wear particles of the metal . The wear mechanisms are the cracks at the boundaries of the grains and their propagations parallel to the surface. The cracks are made by the reorientations of the atoms in the grains and the rotations of the grains.

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Rubber Toughened Epoxy

  • Ratna, D.;Banthia, Ajit K.
    • Macromolecular Research
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    • v.12 no.1
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    • pp.11-21
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    • 2004
  • Toughening of epoxy resins for improvement of crack resistance has been the subject of intense research interest during the last two decades. Epoxy resins are successfully toughened by blending with a suitable liquid rubber, which initially remains miscible with epoxy and undergoes a phase separation in the course of curing that leads to the formation of a two-phase microstructure, or by directly blending preformed rubbery particle. Unlike the situation for thermoplastics, physical blending is not successful for toughening epoxy resins. Recent advances in the development of various functionalized liquid rubber-based toughening agents and core-shell particles are discussed critically in this review.