• 제목/요약/키워드: Thermoplastics

검색결과 78건 처리시간 0.042초

초음파용접에 의한 열가소성 수지의 접합 (Joining of Thermoplastics by the Ultrasonic Welding)

  • 박준부;이철구
    • 한국정밀공학회지
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    • 제9권1호
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    • pp.118-125
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    • 1992
  • Joining of thermoplastics is an area of growing importance in the automotive, aerospace, electronics medical and other domestic appliance industries. While adhesive Bonding or mechanical fastening could be used to join thermoplastics, welding is very effective because of its speed and low cost. This study investgated the ultrasonic joining of thermoplastics. Four kinds of thermoplastics such as Acrylonitrile Butadiene Styrene, Polystyrene, Polyethylene and Polypropylene were used, ultilizing all possible joining combinations. In each combination of thermoplastics, the weldability of the joint was evaluated as a function of weld time, amplitude of vibration and pressure. It was generally found that joining of amorphous thermoplastics with semicrystalline thermopastics resulted in poor joints due to its different crystalline structure. Joining of the amorphous thermoplastics together and joining of the semicrystalline thermoplastics together produced the best joints owing to its same crystalline structure.

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공중합된 열가소성 수지에 의한 자연섬유 복합재의 기계적 물성에 관한 연구 (Mechanical Properties of Natural Fiber Composites by Co-polymerized Thermoplastics)

  • 이정훈;황병선;변준형;김병선
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
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    • pp.116-120
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    • 2005
  • In this study, composites with polypropylene(PP) and Jute fiber were prepared by compression molding technique. Generally, hydrophilic jute fibers do not adhere well to PP, which is hydrophobic. Maleic anhydride grafted polypropylene(MAPP) had been widely used as a coupling agent to improve the bonding between ligno-cellulosic fibers and PP. The coupling agent improved the tensile and flexural properties when the mechanical properties were tested by using a UTM. The mechanical properties of natural fiber composites(NFCs) by modified thermoplastics were higher than those of NFCs by unmodified thermoplastics. Fracture surfaces of the composites and the fiber orientations were investigated by scanning electron microscopy. The mechanical performance of NFCs by modified thermoplastics appeared to be improved by the enhanced interface adhesion between the fiber and the matrix.

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In Situ Detection of the Onset of Phase Separation and Gelation in Epoxy/Anhydride/Thermoplastic Blends

  • Choe, Young-Son;Kim, Min-Young;Kim, Won-Ho
    • Macromolecular Research
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    • 제11권4호
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    • pp.267-272
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    • 2003
  • The isothermal cure reactions of blends of epoxy (DGEBA, diglycidyl ether of bisphenol A)/anhydride resin with polyamide copolymer (poly(dimmer acid-co-alkyl polyamine)) or PEI were studied using differential scanning calorimetry (DSC). Rheological measurements have been made to investigate the viscosity and mechanical relaxation behavior of the blends. The reaction rate and the final cure conversion were decreased with increasing the amount of thermoplastics in the blends. Lower values of final cure conversions in the epoxy/thermoplastic blends indicate that thermoplastics hinder the cure reaction between the epoxy and the curing agent. Complete miscibility was observed in the uncured blends of epoxy/thermoplastics up to $120^{\circ}C$ but phase separations occurred in the early stages of the curing process at higher temperatures than $120^{\circ}C$. According to the rheological measurement results, a rise of G' and G" at the onset of phase separation is seen. A rise of G' and G" is not observed for neat epoxy system since no phase separation is seen during cure reaction. At the onset of phase separation the rheological behavior was influenced by the amount of thermoplastics in the epoxy/thermoplastic blends, and the onset of phase separation can be detected by rheological measurements.

열가소성 플라스틱의 흡수체를 이용한 레이저 접합 (Laser Welding of Thermoplastics Using the Absorbing Materials)

  • 서명희;류광현;남기중
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.430-433
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    • 2005
  • Laser bonding between similar and dissimilar thermoplastics has been investigated by making use of laser transmission weld technique. Spot welding of two layers of plastic materials has been demonstrated by using of a high-quality diode-laser with 808nm wavelength. Weld areas increases according to power density, exposure time. The results of peel out test show that peel strengths increase with the area of molten plastics. Layers, which have the same chemical properties, have good bonding qualities. A bonding method which dye film is coated on the interface is used for laser bonding between plastics with high transmission for laser wavelength. Laser transmission bonding is worthy of attention because it is not in contact, requires a few tooling devices, allows a flexible energy delivery and produces nearly invisible welds

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열가소성 플라스틱의 레이저 투과 접합에 환한 연구 (Study on the laser transmission-welding of thermoplastics)

  • 서명희;류광현;남기중
    • 한국정밀공학회지
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    • 제22권9호
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    • pp.34-40
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    • 2005
  • Laser welding of thermoplastics is a new jointing technique with a host of advantages. It is not only another extremely useful welding method but also a cost-effective alternative to traditional techniques involving screws or adhesives. Transmission laser-welding of thermoplastics such as polycarbonate(PC), polypropylene(PP), polyvinyl chloride(PVC), low density polyethylene(LDPE) and acrylic using a high power diode laser has been studied experimentally. The optical transmission of each plastic has been measured at laser wavelength of 808nm. The weld process has been characterized by the specific energy and weld time required for each plastic. The characteristics of laser welding between same plastics have also been analyzed.

고분자 분자량 변화에 따른 핫 엠보싱 공정 연구 (The effect of melt flow index on polymer deformation in hot embossing process)

  • 윤근병;정명영
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.1025-1029
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    • 2003
  • We studied the cross-sectional profiles of deformed thermoplastics in hot embossing process and compared with melt flow index for various embossing conditions such as embossing temperature, embossing pressure and initial thickness of the thermoplastics. The fastest embossing times for complete penetration of the cavities were obtained at temperature greater than $60^{\circ}C$ above glass transition temperature (Tg). When the melt flow index of polymer is low, the penetration ratio does not become large even if the embossing pressure increases. The complete occupation of the cavities was easier obtained with high melt flow index polymer than low melt flow index polymer at the same process condition. We believe these results can be very useful for optimizing nanostructured hot embossing also known nanoimprinting process conditions.

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GMT 평판의 볼트조인트 강도 평가 (Estimation of Bolted Joint Strength of Flat Plate of Glass-Mat Reinforced Thermoplastics)

  • 강완석;민지현;이재욱;임용택
    • 대한기계학회논문집A
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    • 제27권10호
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    • pp.1636-1643
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    • 2003
  • In this study, bolted joint made of Glass-Mat Reinforced Thermoplastics (GMT) specimen was under tensile loading to investigate the relation between joint strength and glass-fiber weight fraction of the flat plate specimen. The effect of molding conditions such as the initial size of a GMT charge and molding temperatures was investigated under plane strain condition. In consideration of the specimen geometry, minimum end distance and width of the specimen to induce the bearing fracture mode of the bolted joint were determined. And finally, the effect of the outer diameter of washer and clamping pressure on joint strength was also investigated. Since joint strength is dependent on the local glass-fiber weight fraction, experimentally measured strength was modified, considering its irregular values of the specimen molded under various processing conditions in order to obtain a reasonable correlation between the two.

A Concise Review of High Performance PPS Composites using Various Fillers

  • Ahn, Seonghyeon;Park, Chanil;Choi, Jae-Hak;Kim, Yong Seok;Yoo, Youngjae
    • Elastomers and Composites
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    • 제57권3호
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    • pp.81-91
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    • 2022
  • Composites based on engineering thermoplastics exhibit excellent mechanical and thermal properties and simple processing and reprocessing attributes, and are widely used in the aerospace, three-dimensional (3D) printing, and automobile industries. Polyphenylene sulfide (PPS) is one of the most desirable engineering thermoplastics, owing to its superior thermal performance, inherent flame retardancy resulting from the presence of sulfur in its backbone structure, chemical resistance, and satisfactory electrical properties. However, pure PPS resin has limited applicability owing to its brittleness. To compensate for these shortcomings, various filler materials are frequently used in the manufacture of PPS composites. In this review, we would like to present the correlation between the structure and physical properties of PPS composite materials using various fillers.