• Title/Summary/Keyword: Thermoplastic composite materials

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Study of Single Screw Extrusion Conditions on the Formability of TPE-800L Tube (TPE-800L 튜브 성형성에 대한 단축 압출기의 제조공정에 관한 연구)

  • Yoon, Juil;Kang, Sang-Wook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.9
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    • pp.77-83
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    • 2018
  • Thermoplastic elastomers are being used increasingly throughout industry owing to their superior properties, such as superior elasticity, formability, and recoverability. Currently, research related to thermoplastic elastomers is focused on the development of composite elastomers by combining with various materials and the development of equipment. On the other hand, in the field of small and medium sized companies, it is necessary to study not only the application of these new materials, but also the process conditions that enable the extrusion of thermoplastic elastomers in inexpensive uniaxial screwing equipment. If extrusion is performed in a single screw extruder, it is important to maintain a uniform thickness through process control of the extruder. This study examined the effects of the processing temperature, which is an extrusion process variable, on the formability of a tube in the thermoplastic elastomer TPE-800L uniaxial extrusion process. The nozzle zone temperature is the most important factor in the extrusion of thermoplastic elastomer TPE-800L; the most excellent moldability was confirmed at $165-170^{\circ}C$.

The Spring-back Phenomena in Soild Phase Bending of Glass Fiber Reinforced Polypropylene (유리섬유 강화 Polypropylene의 고상굽힘성형시 Spring-back 현상)

  • 남궁천;김성일;이중희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.646-649
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    • 1995
  • An experimental and analyical investigations were undertaken to improve understanding of spring-back phenomena of chopped fiber reinforced thermoplastic composite sheet. The materials tested contained 20, 35, 40 percent by weight of readomly oriented glass fiber in a prolypropylene matrix. The simple bending tests were performed at temperatures ranging form 75 .deg. c to 150 .deg. c with 25 .deg. c increment and at punch speed of 1mm/sec and 0.01mm/sec. The spring-back angel measured in pure bending is compared with the prediction base on the analytical model. Good agreement between experimental and predicted results was observed.

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Review : Continuous Fiber Tow Spreading Technologies and Its Applications (연속 섬유의 펼침에 대한 기술 현황 및 적용)

  • Roh, Jeong U;Lee, Woo Il
    • Composites Research
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    • v.26 no.3
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    • pp.155-159
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    • 2013
  • This paper reviewed the continuous fiber tow spreading technologies and its applications. The effect of the continuous fiber tow spreading in manufacturing process of continuous fiber reinforced thermoplastic composite was introduced theoretically. The fiber tow spreading technologies were categorized according to the spreading medium and its order during manufacturing process. The general principles, the applications, and the merits and demerits of fiber tow spreading technologies were introduced. Furthermore, the proposal for future direction of research on this issue was considered in this study.

Fabrication and Characterization of the Carbon Fiber Composite Sheets (탄소섬유를 이용한 열가소성 복합재료 시트 제조 및 특성)

  • Lee, Yun-Seon;Song, Seung-A;Kim, Wan Jin;Kim, Seong-Su;Jung, Yong-Sik
    • Composites Research
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    • v.28 no.4
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    • pp.168-175
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    • 2015
  • Recently, the applications of carbon fiber reinforced plastics (CFRPs) have become broader than ever when it comes to such industries as automotive, ships, aerospace and military because of their lightweight-ness and high mechanical properties. Thermosetting plastics like epoxy are frequently used as the binding matrix in CFRPs due to their high hardness, wetting characteristics and low viscosity. However, they cannot melted and remolded. For this reason, thermosetting plastic wastes have caused serious environmental problems with the production of fiber reinforced plastics. Thus, many studies have focused on the carbon fiber reinforced thermoplastics (CFRTPs) and recycling carbon fiber. In this study, recycled carbon fiber (RCF) was prepared from CFRPs using a pyrolysis method, which was employed to separate resin and carbon fiber. The degree of decomposition for epoxy resin was confirmed from thermal gravimetric analysis (TGA) and scanning electron microscope (SEM). The RCF was cut and ground to prepare a carbon fiber composite sheet (CFCS). CFCS was manufactured by applying recycled carbon fibers and various thermoplastic fibers. Various characterizations were performed, including morphological analyses of surface and cross-section, mechanical properties, and crystallization enthalpy of CFCS at different cooling conditions.

Impact of nanocomposite material to counter injury in physical sport in the tennis racket

  • Hao Jin;Bo Zhang;Xiaojing Duan
    • Advances in nano research
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    • v.14 no.5
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    • pp.435-442
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    • 2023
  • Sports activities, including playing tennis, are popular with many people. As this industry has become more professionalized, investors and those involved in sports are sure to pay attention to any tool that improves athletes' performance Tennis requires perfect coordination between hands, eyes, and the whole body. Consequently, to perform long-term sports, athletes must have enough muscle strength, flexibility, and endurance. Tennis rackets with new frames were manufactured because tennis players' performance depends on their rackets. These rackets are distinguished by their lighter weight. Composite rackets are available in many types, most of which are made from the latest composite materials. During physical exercise with a tennis racket, nanocomposite materials have a significant effect on reducing injuries. Materials as strong as graphite and thermoplastic can be used to produce these composites that include both fiber and filament. Polyamide is a thermoplastic typically used in composites as a matrix. In today's manufacturing process, materials are made more flexible, structurally more vital, and lighter. This paper discusses the production, testing, and structural analysis of a new polyamide/Multi-walled carbon nanotube nanocomposite. This polyamide can be a suitable substitute for other composite materials in the tennis racket frame. By compression polymerization, polyamide was synthesized. The functionalization of Multi-walled carbon nanotube (MWCNT) was achieved using sulfuric acid and nitric acid, followed by ultrasonic preparation of nanocomposite materials with weight percentages of 5, 10, and 15. Fourier transform infrared (FTIR) and Nuclear magnetic resonance (NMR) confirmed a synthesized nanocomposite structure. Nanocomposites were tested for thermal resistance using the simultaneous thermal analysis (DTA-TG) method. scanning electron microscopy (SEM) analysis was used to determine pores' size, structure, and surface area. An X-ray diffraction analysis (XRD) analysis was used to determine their amorphous nature.

Modeling the Relaxation Behavior of a Polymeric Composite (열가소성 복합재료의 응력완화 모델링)

  • 김위대
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.76-79
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    • 2000
  • Polymeric composites exhibit highly nonlinear and rate dependent behavior during loading and unloading in off-axis directions. The equilibrium state of stress during loading is lower than the state of stress produced at finite strain rates. The amount of stress relaxation during loading decreases. Interestingly, however, the stress goes up to reach to the equilibrium state of stress for a fixed displacement during unloading. The unloading behavior is quite similar to the loading behavior. The stress relaxation patterns during loading and unloading is also similar, and those depend on the fiber orientation angles and the loading and unloading rates. The AS4/PEEK thermoplastic composite is used to characterize the relaxation behavior for different off-axis angles and loading rates. There exists a transient loading region at the beginning of unloading. The effective stress and effective plastic strain concept is used to establish a master curve of stress recovery pattern for different off-axis angles and unloading rates.

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Polymer matrices for carbon fiber-reinforced polymer composites

  • Jin, Fan-Long;Lee, Seul-Yi;Park, Soo-Jin
    • Carbon letters
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    • v.14 no.2
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    • pp.76-88
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    • 2013
  • Carbon fibers (CFs) have high service temperature, strength, and stiffness, and low weight. They are widely used as reinforcing materials in advanced polymer composites. The role of the polymer matrix in the composites is to provide bulk to the composite laminate and transfer load between the fibers. The interface between the CF and the resin matrix plays a critical role in controlling the overall properties of the composites. This paper aims to review the synthesis, properties, and applications of polymer matrices, such as thermosetting and thermoplastic resins.

Toughnening of Dielectric Material by Thermoplastic Polymer

  • Lee, Jung-Woo;Cho, Jae-Choon;Ra, Seung-Hyun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.207-208
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    • 2007
  • Recently, high performance microelectronic devices are designed in multi-layer structure in order to make dense wiring of metal conductors in compact size. Imprint lithography have received significant attention due to an alternative technology for photolithography on such devices. In this work, we synthesized dielectric composite materials based on epoxy resin, and investigated their thermal stabilities and dynamic mechanical properties for thermal imprint lithography. In order to enhance the mechanical properties and toughness of dielectric material, various modified polyetherimide(PEI) was applied in the resin system. Curing behaviours, thermal stabilities, and dynamic mechanical properties of the dielectric materials cured with various conditions were studied using dynamic differential scanning calorimetry (DSC), thermo gravimetric analysis (TGA), and Universal Test Method (INSTRON).

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Integrity Evaluation of Sleeve Extension Composites Manufactured by Fiber Placement System (FPS) (Fiber Placement System(FPS)에 의해 제조된 복합재료 Sleeve Extension의 성형 건전성 평가)

  • Kong Jin-Woo;Kim Jin-Bong;Kim Tae-Wook;Ju Jin
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.254-257
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    • 2004
  • Fiber placement system (FPS) carries out an advanced composites process which orients high strength reinforcing fibers in specific directions. The process includes wet winding, thermoset tape winding, thermoset prepreg placement and thermoplastic prepreg placement. FPS have the advantage of tape laying and filament winding with computer control and software. Using FPS can reduce costs, cycle times, structural weight, and handwork/rework when manufacturing composite parts. The sleeve extension is a part of the helicopter rotator systems. In this study, The sleeve extension composites were manufactured using FPS and tensile properties of this composites were characterized using universal testing machine(UTM).

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Adhesive Strength and Interface Characterization of CF/PEKK Composites with PEEK, PEI Adhesives Using High Temperature oven Welding Process (고온 오븐 접합을 적용한 PEEK, PEI 기반 CF/PEKK 복합재의 접착 강도 및 계면 특성 평가)

  • Park, Seong-Jae;Lee, Kyo-Moon;Park, Soo-Jeong;Kim, Yun-Hae
    • Composites Research
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    • v.35 no.2
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    • pp.86-92
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    • 2022
  • This study was conducted to determine the effect of molecular formation of adhesive on interface characterization of thermoplastic composites. Carbonfiber/polyetherketoneketone (CF/PEKK) thermoplastic composites were fusion bonded and PEEK, PEI adhesive bonded using a high-temperature oven welding process. In addition, lap shear strength test and fracture surface analysis using a digital optical microscope and a scanning electron microscope (SEM), and Fourier transform infrared spectroscopy (FTIR) were performed. As a result, the adhesive bonding method improved adhesion strength with interphase having increased molecular formation of ether groups, ketone groups, and imide groups which mainly constitutes the CF/PEKK and adhesives. Furthermore, it was found that the use of PEEK containing more ether groups and ketone groups forms a more strongly bonded interphase and enhances the adhesive force of the CF/PEKK composites.