• 한국재료학회지
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• 제19권6호
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• pp.337-343
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• 2009

In this study, we optimized Pb-free Sn/Ni plating thickness and conditions were optimized to counteract the environmental regulations, such as RoHS and ELV(End-of Life Vehicles). The $B_{10}$ life verification method was also suggested to have been successful when used with the accelerated life test(ALT) for assessing Pb-free solder joint life of piezoelectric (PZT) ceramic resonator. In order to evaluate the solder joint life, a modified Norris-Landzberg equation and a Coffin-Manson equation were utilized. Test vehicles that were composed of 2520 PZT ceramic resonator on FR-4 PCB with Sn-3.0Ag-0.5Cu for ALT were manufactured as well. Thermal shock test was conducted with 1,500 cycles from $(-40{\pm}2)^{\circ}C$ to $(120{\pm}2)^{\circ}C$, and 30 minutes dwell time at each temperature, respectively. It was discovered that the thermal shock test is a very useful method in introducing the CTE mismatch caused by thermo-mechanical stress at the solder joints. The resonance frequency of test components was measured and observed the microsection views were also observed to confirm the crack generation of the solder joints.

• Journal of Welding and Joining
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• 제28권1호
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• pp.86-91
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• 2010

In the present study, two-dimensional plane deformation thermo elasto-plastic analysis has been carried out, in order to investigate the thermal and mechanical behaviour (residual stress, plastic strain, magnitude of stress and their distribution and production mechanism) on multi-pass FCA butt weldment of high strength EH36-TMCP ultra thick plate. Moreover, this study can be considered as a basis for analysing the fracture toughness, KIC, and its effect on welding residual stress redistribution with notch on multi-pass FCA butt weldment, in future. The results of welding residual stress obtained from thermo elasto-plastic analysis has been compared and verified with the results measured by XRD.

• 대한기계학회논문집A
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• 제25권11호
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• pp.1713-1719
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• 2001

Estimation of fatigue strength on the spot welded joint is very Important for strength design of spot welded steed sheet structures. In this paper, the effect of residual stress on the fatigue life of resistance spot weldment was studied. Residual stress fields of weldment were calculated by using thermo elastic plastic finite element analysis and equivalent fatigue stress considering residual stress effect was obtained. And then we predicted fatigue life, which included the effect of the residual stresses and the actual loading stresses. The calculation and experimental results were in good agreement. Therefore, the proposed calculated model can be considered to be sufficiently powerful for the prediction of fatigue life.

• 한국전산구조공학회논문집
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• 제24권6호
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• pp.699-705
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• 2011

고기동 유도탄은 짧은 시간에 큰 추력을 필요로 하는 발사체이다. 유도탄의 비행에 필요한 추력을 얻기 위하여 고체 연료를 폭발적으로 연소시키면 고온, 고압의 연소 가스가 발생되고, 이 연소 가스를 초음속 노즐을 통하여 팽창시킴으로서 큰 추력을 얻게 된다. 로켓 모터의 작동 시간은 수초 미만에 지나지 않으나 큰 추력을 내기 위해 고온 고압의 연소 가스가 이용됨으로 평창 과정 중 시스템 부품의 파손 혹은 노즐목 부근에서 삭마현상이 발생되기도 한다. 즉, 탄의 정확한 제어를 위해서는 연소 가스와 벽면과의 열전달에 따른 열응력과 유동장 내의 압력의 변화에 따른 구조체 응력이 동시에 고려된 정확한 응력해석이 선행되어야만 한다. 본 논문에서는 예비 설계된 추력 발생장치에 고온 고압의 연소 가스가 유동할 때 모터의 작동시간에 따른 구조체의 안전성을 응력과 재료의 용융온도의 측면으로부터 구명하였다.

• 대한기계학회논문집A
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• 제26권10호
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• pp.2211-2218
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• 2002

In this study, an optimal design study has been made to determine dimensions of die and multi stress rings for extrusion process. For this purpose, a thermo-rigid-viscoplastic finite element program, CAMPform, was used fur forming analysis of extrusion process and a developed elastic finite element program fur elastic stress analysis of the die set including stress rings. And an optimization program, DOT, was employed for the optimization analysis. From this investigation, it was found out that the amount of shrink fitting incurred by the order of assembly of the die set should be taken into account for optimization when the multi stress rings are used in practice. In addition, it is construed that the proposed design method can be beneficial fur improving the tool life of cold extrusion die set.

• 비파괴검사학회지
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• 제10권1호
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• pp.91-95
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• 1990

Welding residual stress was measured by Barkhausen noise method. The calibration experiment was done for the quantitative analysis. The specimen for the calibration experiment must has the same thermo-mechanical history as the actual material to be tested. The Barkhausen noise were analysed by the pulse-height distribution. The results show that the distribution and magnitude of welding residual stress from Barkhausen noise method are in good agreement with those from blind hole method.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 추계학술대회
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• pp.114-117
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• 2004

The purpose of this study is to investigate geometric effect on the contact stress at a lip seal. The geometries of interest were angle, thickness of lip seal and width of contact surface. The contact stress was calculated by using a coupled thermo-mechanical analysis method. The friction thermal load between lip seal and sleeve was adopted to design load. Based on the FEA results, design variables for controlling the maximum contact stress at the lip seal were identified.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2008년도 추계학술대회A
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• pp.459-463
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• 2008

Induction hardening has been used to improve torsional strength and characteristics of wear for axle shaft which is a part of automobile to transmit driving torque from differential to wheel. After rapidly heating and cooling process of induction hardening, the shaft has residual stress and material properties change which affect allowable transmit torque. The objective of this study is to predict the distribution of residual stress and estimate the torsional strength of induction hardened axle shafts which has been residual stress using finite element analysis considered thermo mechanical behavior of material and experiments. Results indicate that the torsional strength of axle shaft depends on the surface hardening depth and distribution of residual stress.

• The Journal of Advanced Prosthodontics
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• 제13권5호
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• pp.304-315
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• 2021

PURPOSE. Esthetic expectations have increased the use of polyetheretherketone (PEEK) clasps as alternatives to Cr-Co in removable partial dentures (RPDs). The objective of this study was to evaluate the retentive force and dimensional change of clasps with different thickness and undercut made from PEEK by the thermo-mechanical fatigue. MATERIALS AND METHODS. PEEK clasps (N = 48) with thicknesses of 1 or 1.50 mm and 48 premolar monolithic zirconia crowns with undercuts of 0.25 mm or 0.50 mm were fabricated. Samples are divided into four groups (C1-C4) and were subjected to 7200 thermal aging cycles (at 5 - 55℃). The changes in the retentive force and dimensions of the clasps were measured by micro-stress testing and micro-CT devices from five measurement points (M1 - M5). One-way ANOVA, paired t-test, two-way repeated ANOVA, and post-hoc tests were used to analyze the data (P < .05). RESULTS. The retentive forces of C1, C2, C3, and C4 groups in initial and final test were found to be 4.389-3.388 N, 4.67 - 3.396 N, 5.161 - 4.096 N, 5.459 - 4.141 N, respectively. The effects of retentive force of all PEEK clasps groups were significant decreased. Thermo-mechanical cycles caused significant dimensional changes at points with M2, M4, and M5, and abraded the clasp corners and increased the distance between the ends of the clasp, resulting in reduced retentive forces (P^* = .016, P^* = .042, P < .001, respectively). CONCLUSION. Thermo-mechanical aging decreases the retentive forces in PEEK clasps. Increasing the thickness and undercut amount of clasps decreases the amount of dimensional change. The values measured after aging are within the clinically acceptable limits.

• 터널과지하공간
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• 제8권3호
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• pp.184-193
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• 1998

방사성 폐기물의 안전한 처분을 위해서는 암반의 역학적, 열적, 유체 거동 뿐 아니라 암반과 물 사이의 물리 화학적 상호작용을 이해할 필요가 있다. 또한 지질구조, 지하현지응력, 습곡, 열수작용, 마그마의 관입, 판구조 등과 같은 많은 조건을 모델링하고 예측하기 위해서는 암석의 역학적, 수리적 특성을 알아야 한다. 이 연구는 심부 암반에 폐기물 처분과 관련된 암석역학적인 사항들에 대해 연구들에 기초하고 있다. 이 논문은 변하는 온도 상태에서 암반의 역학적 수리적 거동, 암반의 열-수리-역학적 상호작용 해석과 불연속 암석의 거동 특성 등을 포함한다. 역학적 특성은 Interaken 암석역학 시험 시스템으로 측정되었으며, 수리적 특성에는 순간 증압 투수계수 측정 시스템이 사용되었다. 모든 결과에서 암석 특성은 온도 변화에 민감함을 보였다.