• Title/Summary/Keyword: Thermit reaction

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Preparations of ASC Refractory Materials from Kaolin using Thermit Reaction (카오린으로부터 테르밋 반응을 통한 $Al_2O_3-SiC-C(ASC)$계 내화재료 합성)

  • 이온영;이용구;전병세
    • Journal of the Korean Ceramic Society
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    • v.32 no.4
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    • pp.429-435
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    • 1995
  • Al2O3-SiC-C(ASC) refractory materials were prepared from kaolin using thermit reaction. The mixed powder (A-K) for the thermit reaction was composed of Hadong kaolin, C(graphite) and Al. A-S(SiO2+C+Al) composition was also employed to compare with A-K in respect to reactability. As a result of XRD patterns of A-K sample after thermit reaction, and firing at 140$0^{\circ}C$ for 3hrs in Ar atmosphere, it was possible to use as a ASC refractory materials.

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A Study on the Purity Change of Silicon Metal According to the Purity of Silica Stone in Metal Silicon Extraction by Thermit Reaction (테르밋 반응을 이용하여 금속실리콘을 추출할 때 규석 순도에 따라 금속실리콘 순도 변화에 대한 고찰)

  • Kim, Jaehee;Han, Jinho;Shin, Hyunmyung
    • Resources Recycling
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    • v.26 no.4
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    • pp.19-25
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    • 2017
  • The ways of producing metal silicon include a carbon reduction method, a plasma reduction method, and a thermite reaction method. The carbon reduction process produces metal silicon by metallurgical refining. The carbon reduction method is produced by adding a raw material mixed with quartz and coke to an electric arc furnace which is for carbon reduction. The cost of high energy costs and environmental protection facilities is an issue when producing metal silicon using electric arc furnaces. For this reason, there is no metal silicon production facility in Korea yet. Therefore, the optimal manufacturing conditions by the carbon reduction method are being studied through the experimental facilities by the companies and research institutes. The present study investigated the change of metal silicon purity according to the purity of silicon when extracting metal silicon using the thermit reaction, which has a relatively lower manufacturing cost than the carbon reduction method.

Preparation and thermodynamics consideration of MgO-Al spinel by self-propagation high- temperature synthesis (자전고온연소합성법에 의한 MgO-Al 스피넬 제조 및 열역학적 고찰)

  • Byun, Hun-Soo;Choi, Tae-Hyun
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.8 no.4
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    • pp.573-580
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    • 1998
  • Self-propagating high temperature synthesis (SHS) technique was used to synthesize the spinel phase of $MgAl_2O_4$ from MgO and Al powder. Thermit reaction products of MgO and Al, The reaction products were heat treated at the temperature $800^{\circ}C$ preheating. Processing factors such as DTA/TG, combustium product and maxium temperature, synthesis of MgO and Al from "$MgO+2Al+3/2O_2$\rightarrow$MgAl_2O_4$". An activation energy (${\Delta}H^{\circ}$)-264.8 kcal/mol and reaction of maxium temperature 5634 K was calculated to form a $MgAl_2O_4$ spinel from unreacted materials. Pellet were increased volume 6% after thermit reaction. reaction.

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Evaluation System of the Thermal Properties of the Exothermic Agents (발열 보온재의 특성평가 시스템 구축)

  • Shin, D.Y.;Kim, D.J.;You, B.D.;Kim, N.S.;Oh, S.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.46-51
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    • 2008
  • In this study, evaluation system of the thermal properties of the exothermic agents was investigated. Exothermic agents property evaluation system was developed by metering variation of power supply. Thermal properties of exothermic agents was affected by material mixture condition of exothermic agents, however, it was not affected by temperature. It is possible to make various exothermic agents by means of regulating thermal properties which is based on property evaluation system of exothermic agents.

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A Study on the Fabrication of Sialon Powder through the Thermit Ignition (Al 분말의 점화열을 이용한 Sialon 분말 제조에 관한 연구)

  • 박정현;전병세;이은창
    • Journal of the Korean Ceramic Society
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    • v.23 no.2
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    • pp.1-6
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    • 1986
  • The mixture of (opalit+Al) powder was ignited by electric shock for the preparation of sialon powder by changin the contents of Al. The formation reaction of sialon was investigated by heating the specimens of ignited mixture (opalit+Al) in nitrogen atmosphere at various temperature. The phases existing inthe specimens nitrided between 1400 and 1$600^{\circ}C$ were found $\beta$-sialon 15R-sia-lon $Al_2O_3$ and AlN but the mixture $\beta$-sialon and 15R-sialon was finally acquired by heating the ignited mixture of (Al 50%+opalit) at 175$0^{\circ}C$ for 3hours in nitrogen atmosphere.

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Evaluation System of the Thermal Properties of the Exothermic & Insulating Materials (발열 보온재의 특성평가 시스템 구축)

  • Shin, D.Y.;Kim, D.J.;Jun, B.H.;You, B.D.;Kim, N.S.;Oh, S.H.
    • Transactions of Materials Processing
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    • v.17 no.5
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    • pp.356-363
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    • 2008
  • An evaluation system of the thermal properties of exothermic & insulating materials was developed. By measuring the power supply of the induction furnace, the thermal property of exothermic & insulating materials could be evaluated with high reproducibility at elevated temperature of molten steel. The thermal properties of exothermic & insulating materials were affected by mixing condition of raw materials. The effect of main components of exothermic & insulating materials such as metallic aluminum and $Fe_2O_3$ powder on the exothermic and insulating properties was examined. It could be expected to design and develop various exothermic & insulating materials by means of the evaluation system of the thermal properties.

The Effects of the Amount of $\textrm{SiO}_2$ Dopant on the Melt Oxidation Behavior of the Al-Alloy (Al-합금의 용융산화거동에 미치는 $\textrm{SiO}_2$도판트 량의 영향)

  • Gang, Jeong-Yun;Kim, Il-Su
    • Korean Journal of Materials Research
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    • v.9 no.6
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    • pp.609-614
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    • 1999
  • The effect of the amount of $SiO_2$dopant on the behavior of $AlO_2$$O_3$-composite formation by melt oxdation of Al-alloy was examined in this paper. The $SiO_2$powder was spread on the top surface of the Al-1Mg-3-Si-5Zn-1Cu alloy in th alumina crucible. The selected amount of each powder was 0.03, 0.10, 0.16g/$\textrm{cm}^2$. The oxidation behavior was determined by observing the weight gain after the heat treatment for 10 hours at 1373K. The macroscopic structure of formed oxide layer was examined by an optical microscope. The top surface and the cross-section of the grown oxide layer were investigated by SEM and analysed by EDX. The $SiO_2$ powder was determined to enhance oxidation by thermit reaction with Al which reduced the growth incubation period of the oxidation layer. As the amount of the $SiO_2$dopant increased, the growth rate decreased due to the precipitated Si which blocked the Al-alloy channel in the composite materials. However, more uniform layer was obtained due to the occurrance of the enhanced oxidation reaction in the whole alloy surface compared to the case of addition of less amount of dopant.

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Study of Gasless Combustion Synthesis of the Ti$Si_x$ (x = 0.6, 0.8, 1.0, 2.0) Systems (Ti$Si_x$ (x = 0.6, 0.8, 1.0, 2.0) 계의 비기체 합성법에 관한 연구)

  • Chul Hyun Yo;Sung Joo Lee;Eun Seok Lee;Pyon Mu Sil;Eung Ju Oh
    • Journal of the Korean Chemical Society
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    • v.33 no.4
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    • pp.337-342
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    • 1989
  • Gasless combustion is a vigorous exothermic reaction ignited directly in solid mixture, similar to Thermit reaction. The gasless combustion synthesis has the advantages of rapid processing, energy saving, low processing cost, and high purity of products. The Ti$Si_x$(x = 0.6, 0.8, 1.0, 2.0) systems are prepared by the gasless combustion synthesis without external sintering process. The crystallographic structures of $Ti_5Si_3$, $Ti_5Si_4$ are hexagonal and tetragonal system, respectively. Those of TiSi, $TiSi_2$ are orthorhombic systems. The results of X-ray analysis agree with the JCPDS data. The combustion modes of all combustion reactions are steady state combustions, and the propagation velocities of the combustion waves of $Ti_5Si_3$, $Ti_5Si_4$ and TiSi are greater than 0.6 cm/sec and that of $TiSi_2$ is 0.28 cm/sec.

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