• Title/Summary/Keyword: Thermal vacuum chamber

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A Study on Chamber Wall Effect in the Satellite Thermal Balance Test (위성 열평형 시험에서 챔버 벽 영향에 관한 연구)

  • Kim, Dong-Un;Jang, Yeong-Geun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.34 no.12
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    • pp.90-95
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    • 2006
  • The wall of thermal vacuum chamber which is used for the satellite thermal balance test doesn't absorb satellite's IR emission perfectly and reflects some part of that. It is estimated that small thermal vacuum chamber has relatively larger wall effect than the big one. The small thermal vacuum chamber is required for the small satellite test to reduce the test cost. A quantitative analysis was carried out to investigate the chamber wall effect. As a result, temperature errors caused by chamber wall effect was calculated, and the temperature data acquired in the thermal balance test have been compensated. By defining the optimized area ratio between chamber surface and satellite surface area, the baseline to be able to determine the minimum size of thermal vacuum chamber was established to minimize the wall effect. Also, theoretical analysis about transparent material coating which can reduce the chamber wall effect is conducted.

Study on the application of a realtime simulator to the development of a controller for a space thermal environment chamber (실시간 플랜트 시뮬레이터를 이용한 우주 열환경 챔버 제어기 개발에 관한 연구)

  • Jung, Mu-Jin;Shin, Young-Gy;Choi, Seok-Weon;Moon, Guee-Won;Seo, Hee-Jun;Lee, Sang-Hoon;Cho, Hyok-Jin
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.216-221
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    • 2003
  • A thermal vacuum chamber is mainly used to simulate thermal environments of a test satellite in satellite orbits in which daily temperature variations range from 80K to above 400K depending on solar radiation under the vacuum below $10^{-4}$ torr. The test facility is quite complex and consists of expensive parts. So any modification of control software is discouraged in fear of unexpected system failure. The purpose of this study is to develop a realtime dynamics model of the thermal vacuum chamber in view of controller design and simulate its electrical inputs and outputs for interface with a PLC (programmable logic controller). A PLC program that was used in the thermal vacuum chamber is applied to the realtime simulator. The realized simulator dynamics is found to be quite similar to that of the thermal vacuum chamber and serve to an appropriate plant to verify the control performance of a programmed PLC.

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THERMAL BALANCE MODELLING AND PREDICTION FOR A GEOSTATIONARY SATELLITE (정지궤도 위성의 열평형 시험 모델링 및 예비 예측)

  • Jun, Hyoung-Yoll;Kim, Jung-Hoon
    • 한국전산유체공학회:학술대회논문집
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    • 2009.04a
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    • pp.142-147
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    • 2009
  • COMS (Communication, Ocean and Meteorological Satellite) is a geostationary satellite and has been developing by KARI for communication, ocean and meteorological observations. It will be tested under vacuum condition and very low temperature in order to verify thermal design of COMS. The test will be performed by using KARI large thermal vacuum chamber, which was developed by KARI, and the COMS will be the first flight satellite tested in this chamber. The purposes of thermal balance test are to correlate analytical model used for design evaluation and predicting temperatures, and to verify and adjust thermal control concept. KARI has plan to use heating plates to simulate space hot condition especially for radiator panels such as north and south panels. They will be controlled from 90K to 273K by circulating GN2 and LN2 alternatively according to the test phases, while the shroud of the vacuum chamber will be under constant temperature, 90K, during all thermal balance test. This paper presents thermal modelling including test chamber, heating plates and the satellite without solar array wing and Ka-band reflectors and discusses temperature prediction during thermal balance test.

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Study of Knudsen Pump using Vacuum Chamber and It's Upgrade Plan to Thermal Vacuum Chamber (고고도 우주환경 모사용 진공챔버를 이용한 누센펌프의 연구와 열진공챔버로의 개선 방향)

  • Kim, Hye-Hwan;Huh, Hwan-Il
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.361-364
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    • 2009
  • Vacuum facility is required for high altitude space environment test to develop small thruster to be applied for micro-satellite. After selecting vacuum equipment and integrating the chamber to simulate 100-120km attitude with max, $10^{-5}\;torr$. We tested the performance of high vacuum chamber. We designed, fabricated the knudsen pump and analyzed pressure gradient efficiency of membrane according to Knudsen number under vacuum conditions. We described the upgrade plan to a thermal vacuum chamber.

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Domestic Construction of a Large Thermal Vacuum Chamber for Space Environment Simulation (우주환경모사를 위한 대형열진공챔버 국산화 구축)

  • Cho, Hyok-Jin;Moon, Guee-Won;Seo, Hee-Jun;Lew, Sang-Hoon;Choi, Seok-Weon
    • Aerospace Engineering and Technology
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    • v.6 no.1
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    • pp.64-73
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    • 2007
  • A Large thermal vacuum chamber (LTVC) for space environment simulation on large satellites was successfully developed and constructed by KARI (Korea Aerospace Research Institute) in Korea with a local company. This chamber has an effective diameter of 8 meters and depth of 10 meters, and is composed of vacuum system, thermal control system, and anti-vibration system. Temperature below $-190^{\circ}C$ is maintained over the thermal shroud wrapping a satellite under $3.7{\times}10^{-5}Pa$ ($5{\times}10^{-7}torr$) vacuum level, and optical test can be done in this chamber by seismic mass with $10^{-5}g_{rms}$ or lower vibration level. In addition, the shroud temperature can be increased up to $123^{\circ}C$ using halogen lamps. Chamber control program based on PLC (Programmable Logic Controller) could control this large thermal vacuum chamber automatically.

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Development and Verification of Thermal Analysis Model for Thermal Vacuum Test of Satellite Components (인공위성 탑재품 수준 열진공 시험에 대한 열해석 모델의 개발과 환경시험 결과를 이용한 검증)

  • Kim, Sang-Ho;Seo, Hyun-Suk;You, Jae-Ho;Han, Eun-Soo;Kim, Tai-Kyung;Kim, Hyeong-Dong;Huh, Hwan-Il
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.8
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    • pp.842-847
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    • 2010
  • Thermal analysis for the simulation of satellite component level thermal vacuum test processes was carried out by considering thermal vacuum test environment condition, thermal vacuum chamber configuration, and satellite's inner thermal environment. The transient analysis results can be obtained for the temperatures of component and thermal vacuum chamber assemblies. The thermal analysis model was verified with the component thermal environmental test results by using enhanced thermal vacuum chamber.

Study on Comparison of Atmospheric and Vacuum Environment of Thermally-Induced Vibration Using Vacuum Chamber

  • Kong, Chang-Duk;Park, Hyun-Bum;Lee, Ha-Seaung
    • International Journal of Aeronautical and Space Sciences
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    • v.11 no.1
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    • pp.26-30
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    • 2010
  • The present paper studies the thermally-induced vibration phenomenon of the flexible space boom structure. In order to simulate the thermally-induced vibration phenomenon of the flexible thin boom structure of the spacecraft with the attached tip mass in space, the thermally-induced vibration including thermal flutter is experimentally investigated at various thermal environments using a heating lamp in vacuum chamber. In this experimental study, fluctuating characteristics, natural frequency and thermal strains of the thermally-induced vibration are parametrically investigated at various thermal environment conditions. Finally the thermally-induced vibration of the flexible boom structure of the orbiting earth satellite in solar radiation environment from the earth eclipse region including umbra and penumbra is simulated using the power control of the heating lamp in the vacuum chamber.

Design and Performance Tests of a Cryogenic Blower for a Thermal Vacuum Chamber (열진공 챔버용 극저온 블로워 설계 및 성능평가)

  • Seo, Heejun;Cho, Hyokjin;Park, Sungwook;Moon, Gueewon;Huh, Hwanil
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.11
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    • pp.1008-1015
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    • 2015
  • Thermal vacuum test should be performed prior to launch to verify satellites' functionality in extremely cold/hot temperatures and vacuum conditions. A thermal vacuum chamber used to perform the thermal vacuum tests of a satellite system and its components. A cryogenic blower is a core component of the gaseous nitrogen (GN2) closed loop thermal control system for thermal vacuum chambers. A final goal of this research is development of cryogenic blower. Design requirements of a blower are 150 CFM flow rate, 0.5 bara pressure difference, hot and cold temperatures. This paper describes the performance analysis of impeller by 1D, CFD commercial software, the design of the thermal protection interface between the driving part and the fluid part. The performance of the cryogenic blower is confirmed by test at the standard air condition and is verified by on the thermal vacuum chamber at the real operating condition.

The Effect of Quartz Liner in Rapid Thermal Nitridation Process for Chamber Contamination Control

  • Yun, Jin-Hyeok;Park, Se-Geun;Lee, Yeong-Ho
    • Proceedings of the Korean Vacuum Society Conference
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    • 2015.08a
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    • pp.195-195
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    • 2015
  • 반도체 제조 시 ohmic contact을 형성하고, barrier metal layer형성을 위해 NH3 기체를 사용하는 rapid thermal nitridation (RTN)은 반도체 공정에 있어 매우 중요한 핵심 기술이다. 그러나 공정 진행 시 발생하는 공정 부산물에 의한 chamber오염으로 인해 매우 정확히 입사 되어야 할 thermal energy의 controllability가 저하되고 있어, 미세 공정능력 구현의 한계에 부닥치고 있다. 본 연구에서는 quartz plate liner를 적용하여 RTN 공정에서 발생하는 공정 부산물인 ammonium chloride (NH4Cl)의 chamber 표면 증착을 최소화하였고, 공정 진행 온도의 controllability를 확보하였다.

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