• Title/Summary/Keyword: Thermal stress

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V-Factor Estimation Under Thermal and Mechanical Stress for Circumferentially Cracked Cylinder (열하중 및 기계하중이 작용하는 원주 방향 균열 배관에 대한 V-계수 평가)

  • Song, Tae-Kwang;Oh, Chang-Kyun;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.12
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    • pp.1123-1131
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    • 2008
  • This paper provides V-factor estimation under combined mechanical and thermal load for circumferential cracks. Results are based on finite element analyses and effect of types and magnitudes of the thermal stress, crack geometry, the loading mode and plastic strain hardening on variations of the V-factor are investigated. The results of finite element analyses are compared with R6 values. As a result, it is shown that R6 gives generally conservative results. The conservatism is especially increased for the combination of large mechanical and thermal load. As a result, new estimation method which uses failure assessment line in R6 is proposed for V-factor and gives less conservative results.

Effect of Thermophysical Properties on Stress Transfer Function ofr Thermal Fatigue Analysis (열피로 해석시 응력전달함수에 미치는 열적 재료 성질의 영향)

  • Kim, Yeong-Jin;Seok, Chang-Seong;Park, Jong-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.1
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    • pp.172-179
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    • 1996
  • For mechanical systems operating at high tempertature, thermal fatigue phenomenon has been recognized as a major cause of mechanical component failures. To evaluate cumulative fatigue damage as a conesquence of thermal fatugue on real time, the stress tranfer function(Green's function) approach is popularly used. The objective of this paper is to investigate the effect of thermophsical properties on the stress tranfer function. For this purpose a modified Green's function approach considering temperature-dependent thermophysical properties is proposed. Two case studies were performed and the proposed approach agrees well with full finite element analysis.

Thermal Stress Analysis in the Vicinity of Butt Welded Joiny of a Strip (순간가열(瞬間加熱)된 Strip의 과도적열응력해석(過渡的熱應力解析))

  • J.E.,Park;H.,Kim
    • Bulletin of the Society of Naval Architects of Korea
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    • v.10 no.1
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    • pp.15-20
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    • 1973
  • In this paper, it is desired to show a simplified analytical method in estimating the thermal stresses in the heat affected zone of butt welded joint. A finite strip as shown in Fig.1 is taken as a analytical model for stress analysis. Expressing the temperature distributions by Fourier series, the thermal stresses are obtained. From the numerical sample calculation, the following results can be obtained. (1) Thermal stresses can be estimated by the sujected method. (2) The stress component, which is parallel to the weld direction is the largest stress component in major part of the strip. (3) In obtaining a stress component for the engineering purpose, length of the strip can be treated as five times of the thickness with same degree of convergency.

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A Study on the Analysis of the Thermal Stress and Residual Stress in Process of STS304 TIG Welding (STS304 TIG 용접시 발생하는 잔류응력과 열응력 해석에 관한 연구)

  • Ko, Jun-Bin;Park, Hee-Sang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.5
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    • pp.1-10
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    • 2008
  • Residual stress caused in the weldments with high restraint force are often during welding observed in the weldments of large size nozzles or radial tanks. The reason is that quantitative analysis about thermal stresses during welding is lack for this weldments. To verify Finite Elements Method(FEM) theory, the temperature was measured with thermocouple in a real time in this paper. Also analysis of the thermal stress for welding condition is performed by ABAQUS program package on various welding condition in 304 stainless steel butt welding.

Stress and Thermal Analyses of Pressure Housing of SMART CEDM (SMART제어봉구동장치의 압력용기에 대한 응력 및 열해석)

  • 조대희;유제용;김지호;김종인
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2002.04a
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    • pp.343-350
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    • 2002
  • The structural stability of pressure housing of SMART CEDM forming pressure boundary must be evaluated. In this paper, the stress and thermal analyses of the upper pressure housing of CEDM are performed for design pressure, hydraulic test pressure and thermal loading. Finite element and boundary condition were generated from the model which is made by I-DEAS program and the stress and thermal analyses were performed by ANSYS Program. The upper Pressure housing was analysed using 2D axisymmetric model because it is symmetry about an axis. The stress values obtained by analysis were compared with the stress intensity limit of ASME and KEPIC MNB standard.

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Computation of Stress Field During Additive Manufacturing by Explicit Finite Element Method (외연적 유한요소법을 이용한 적층제조 공정 중 응력 장 변화 계산)

  • Yang, Seung-Yong;Kim, Jeoung Han
    • Journal of Powder Materials
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    • v.27 no.4
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    • pp.318-324
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    • 2020
  • In the present work, an explicit finite element analysis technique is introduced to analyze the thermal stress fields present in the additive manufacturing process. To this purpose, a finite element matrix formulation is derived from the equations of motion and continuity. The developed code, NET3D, is then applied to various sample problems including thermal stress development. The application of heat to an inclusion from an external source establishes an initial temperature from which heat flows to the surrounding body in the sample problems. The development of thermal stress due to the mismatch between the thermal strains is analyzed. As mass scaling can be used to shorten the computation time of explicit analysis, a mass scaling of 108 is employed here, which yields almost identical results to the quasi-static results.

Thermal Viscoelastic Analysis of Plastic Part Considering Residual Stress (온도 및 잔류응력을 고려한 플라스틱 부품의 점탄성 해석)

  • Moon, H.I.;Kim, H.Y.;Choi, C.W.;Jeong, K.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.288-292
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    • 2008
  • Plastics is commonly used in consumer electronics because of it is high strength per unit mass and good productivity. But plastic parts are usually distorted after injection molding due to the residual stress after filling, packing, cooling process, and etc. And plastic material is to be deteriorated according to various temperature conditions and operating time, which can be characterized by stress relaxation and creep. The viscoelastic behaviour of plastic materials in time domain can be expressed by the Prony series of the commercial code, ABAQUS. In the paper, the process to predict the post deformation under cyclic thermal loadings was suggested. The process was applied to the real panel, and the deformation predicted by the analysis was compared with that of real test, which showed the possibility of applying the suggested process to predict the post deformation of plastic product under thermal loadings.

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Stress Analysis in Cooling Process for Thermal Nanoimprint Lithography with Imprinting Temperature and Residual Layer Thickness of Polymer Resist

  • Kim, Nam Woong;Kim, Kug Weon
    • Journal of the Semiconductor & Display Technology
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    • v.16 no.4
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    • pp.68-74
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    • 2017
  • Nanoimprint lithography (NIL) is a next generation technology for fabrication of micrometer and nanometer scale patterns. There have been considerable attentions on NIL due to its potential abilities that enable cost-effective and high-throughput nanofabrication to the display device and semiconductor industry. Up to now there have been a lot of researches on thermal NIL, but most of them have been focused on polymer deformation in the molding process and there are very few studies on the cooling and demolding process. In this paper a cooling process of the polymer resist in thermal NIL is analyzed with finite element method. The modeling of cooling process for mold, polymer resist and substrate is developed. And the cooling process is numerically investigated with the effects of imprinting temperature and residual layer thickness of polymer resist on stress distribution of the polymer resist. The results show that the lower imprinting temperature, the higher the maximum von Mises stress and that the thicker the residual layer, the greater maximum von Mises stress.

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N.M.for the Effect of P.T. on Resicual Stress Relaxation (잔류응력 완화에 미치는 상변태의 수치적 모델링)

  • 장경복;손금렬;강성수
    • Journal of Welding and Joining
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    • v.17 no.6
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    • pp.84-89
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    • 1999
  • Most of ferrous b.c.c weld materials may experience martensitic transformation during rapid cooling after welding. It is well known that volume expansion due to the phase transformation could influence on the relaxation of welding residual stress. To apply this effect practically, it is a prerequisite to establish a numerical model which is able to estimate the effect of phase transformation on residual stress relaxation quantitatively. For this purpose, the analysis is carried out in two regions. i.e., heating and cooling, because the variation of material properties following a phase transformation in cooling is different in comparison with the case in heating, even at the same temperature. The variation of material properties following phase transformation is considered by the adjustment of specific heat and thermal expansion coefficient, and the distribution of residual stress in analysis is compared with that of experiment by previous study. consequently, in this study, simplified numerical procedures considering phase transformation, which based on a commercial finite element package was established through comparing with the experimental data of residual stress distribution by other researcher. To consider the phase transformation effect on residual stress relaxation, the transition of mechanical and thermal property such as thermal expansion coefficient and specific heat capacity was found by try and error method in this analysis.

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The Change in Residual Stress of Electroless Nickel Deposits on Aluminum Substrate (Al 소지상에 무전해 Ni도금시 응력 변화)

  • 권진수;최순돈
    • Journal of the Korean institute of surface engineering
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    • v.29 no.2
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    • pp.100-108
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    • 1996
  • The internal stress of acidic electroless nickel deposits on zincated aluminum was determined by spiral contractometer. Several plating conditions such as inhibitor and complexing agent concentrations and pH affecting the internal stress were studied. The resulting intrinsic stress contribution to the total stress was discussed in terms of phosphorous content of the deposit, solution pH, and surface morphology. However, the most important was found to be thermal stress for the total stress of Al substrate, because of high thermal expansion coefficient of the aluminum substrate.

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