• 제목/요약/키워드: Thermal spray powder

검색결과 118건 처리시간 0.032초

Effect of Drying Methods on Physicochemical Characteristics and Functional Properties of Duck Blood Gel

  • Kim, Jake;Kim, Tae-Kyung;Cha, Ji Yoon;Ku, Su-Kyung;Jung, Samooel;Choi, Yun-Sang
    • 한국축산식품학회지
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    • 제42권5호
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    • pp.861-873
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    • 2022
  • The drying of duck blood provides safety and commercial benefits, but each drying method has its own characteristics. Moreover, information on the effects of diverse drying methods on the quality of duck blood is limited. This study aimed to investigate the effects of various drying methods on the chemical and functional properties of duck blood. The physicochemical characteristics and functional properties of duck blood subjected to spray drying (SD), freeze drying (FD), vacuum drying (VD), and hot air drying (HD) were examined. The carbonyl content of FD duck blood powder was the lowest and the thermal stability was higher than that of the other treatments (p<0.05). The gel obtained from spray-dried blood displayed the lowest malondialdehyde content. The hardness, gumminess, and chewiness were the highest in the heat-induced gel prepared from FD duck blood powder (p<0.05). The gel obtained from FD duck blood displayed a denser structure than the other gel samples. Taken together, the FD duck blood exhibited excellent chemical properties and processing suitability.

무가압 분말 충전 성형법을 이용한 알루미나 세라믹스의 제조 (II) 무가압 분말 충전 성형법에 의해 제조된 소결체 특성 관찰 (Preparation of Alumina Ceramics by Pressureless Powder Packing Forming Method (II) Characterization of Sintered Body Fabricated by Pressureless Powder Packing Forming Method)

  • 박정형;성재석
    • 한국세라믹학회지
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    • 제32권1호
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    • pp.113-119
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    • 1995
  • The green body was fabricated by a new forming method, pressureless powder packaing forming method, and the characteristics of sintered specimen were investigated. It was found that alumina ceramics prepared by the present method showed porous structure with narrow pore size distribution, and in case of abrasive powder sintered body, compared with dry-pressed specimen, had the nearly same density. Especially, the specimen prepared with spray-dried granules showed the characteristic that granules were not either deformed or fractured during forming and sintering process. Therefore, it was found that this new forming method was effective method in fabrication of porous ceramics on account of easy control of porosity and pore size and its high thermal stability.

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분무배소법에 의해 생성되는 복합산화물 분말들의 특성에 미치는 반응인자들의 영향 (Effect of Reaction Factors on the Properties of Complex Oxide Powder Produced by Spray Roasting Process)

  • 유재근;이성수;박희범;안주삼;남용현;손진군
    • 자원리싸이클링
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    • 제9권4호
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    • pp.16-27
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    • 2000
  • 본 연구에서는 기능성 자성재료의 원료분말을 분무배소법에 의해 제조하기 위하여 원료 용액을 효율적으로 미립화시킨 후 반응로 내로 분무시킬 수 있으며, 반응로 내부는 균일한 열분포를 이루어 열분해반응이 완전하게 진행 될 뿐만 아니라, 생성된 분말을 cyclone 및 bag filter 등의 포짐장치에서 효율적으로 포집할 수 있으며, 유해 생성가스를 청정시킬 수 있는 장치까지 포함하는 개선된 분무배소로 system을 제작하였다. 또한 본 연구에서는 불순물들을 다량 함유하고 있는 mill scale 및 ferro-Mirr을 산용액에 용해 시킨 복합 산용액의 pH를 4정도로 조절하여 용액 내에 존재하는 $SiO_2$, P 및 Al 등의 불순물들을 약 20ppm 이하로 감소시킴으로써 mill scale 및 ferro-Mn의 분무열분해를 위한 원료로의 재활용 가능성을 확인하였다. 원료용액인 정제된 복합 산용액을 nozzle을 통하여 분무배소로 내부로분무시킴으로써 Fe-Mn 계의 복합 산화물 분말을 제조하였으며, 반응온도, 원료용액 및 공기의 유입속도, nozzle tip 크기 및 원료용액의 농도 등의 주요 반응조건의 변화에 따른 생성분말의 특성 변화를 파악하였다. 생성된 분말들의 형상은 대부분의 반응조건에서 구형을 나타내고 있었으며, 조성 및 입도분포가 매우 균일하게 혼합된 형태로 나타남으로써 본 연구에 의해 제작된 분무배소로 system의 우수성을 확인할 수 있었다. 한편 본 반응조건 하에서 생성된 분말들의 결정입도가 대부분 약 100nm 이하으 초미립상태이면서 형상 및 입도분포가 매우 균일하다는 사실은 본 연구에서 제작한 분무배소, system을 이용함에 의해 Fe, Mn, Ni, Cu 및 회토류계 염화물로부터 초미립의 산화를 분말을 제조할 수 있을 뿐만 아니라, 반응분위기의 변화에 따라 초미립 순금속분말의 제조도 충분히 가능할 것으로 사료된다.

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초음파 분무열분해를 이용한 $SrZr_{0.95}$$Y_{0.05}$$O_{2.975}$ 분말의 합성 (Synthesis of $SrZr_{0.95}$$Y_{0.05}$$O_{2.975}$ Powder by Ultrasonic Spray Pyrolysis)

  • 박양수;심수만
    • 한국세라믹학회지
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    • 제35권11호
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    • pp.1171-1181
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    • 1998
  • $SrZr_{0.95}$$Y_{0.05}$$O_{2.975}$ powder was synthesized by ultrasonic spray pyrolysis using a solution that Sr carbonate and Zr and Y nitrates were dissolved in a citric acid solution. The processes of particle formation were in-vestigated with respect to solution properties and pyrolysis temperature. With changing the solution con-centration form 0.1M to 0.01M there was a tendency that average sizes of droplets and particles were de-creased and their size distributions were narrowed. Citrate functional groups converted the droplets into gel particles which prevented an inhomogeneous precipitation of the metal ions and facilitated the diffusion of gases during thermal decomposition. As a result the powder having spherical particles without hollow par-ticles could be prepared. Low pyrolysis temperature led to amorphous particles due to incomplete pyrolysis and made the particles difficult to maintain spherical shape due to retarded gelation of the droplets. Whereas higher pyrolysis temperature produced hollow and broken particles because the droplets un-derwent rapid gelationand decomposition. The particles obtained at two pyrolysis temperature $500^{\circ}$and $1000^{\circ}C$ consisted of a perovskite phase and a very small amount of $SrCO_3$ However after calcination at $1000^{\circ}C$ the particles contained a single perovskite phase having an average particle size of 0.63${\mu}{\textrm}{m}$ and an apparent density near to the theoretical density.

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분무건조법을 이용한 한약추출물 해충기피 실리카 졸의 다공성 방충입자의 제조 (Preparation of Porous Anti-Insect Repellent Powder Using Spray Drying of Medicinal Herbal Extracts Anti-Insect Repellent Silica Sol)

  • 박희영;황기섭;김중현;이준영
    • 공업화학
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    • 제26권5호
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    • pp.549-556
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    • 2015
  • 한약재에서 추출한 해충기피용액과 실리카를 혼합하여 해충기피 실리카 졸을 제조하고, 분무건조법을 이용하여 마이크로 단위의 해충기피용액이 포함된 다공성 구형 분말을 제조하였다. 분무건조법을 통해 제조된 해충기피 분말의 특성분석을 위해 해충기피 졸의 농도(해충기피용액, 실리카) 및 분무 건조 장비의 조건에 따라 분말 모폴로지, 입자크기별 입경분포, 열적 안정성 분석을 실시하였다. 해충기피 졸의 농도가 4, 7 wt% 및 10 wt%일 때 각각 평균 입자 크기가 8.3, $9.5{\mu}m$$11.7{\mu}m$ 순으로 농도가 증가할수록 분말의 직경이 커졌다. 반면에 빠른 가스 주입속도 상태에서 노즐입구온도 및 용액주입속도 증가에 의한 분말 입경의 증가는 미미하였다. 또한, 열중량 분석법을 통하여, 구형의 다공성 분말 안에 해충기피 용액이 담지 되어있고, 이들은 $200^{\circ}C$까지 열적 안정성이 확보됨을 확인하였다. 분무건조를 통한 해충기피 분말은 평균 $9{\sim}10{\mu}m$이고, 열적 안정성을 가지므로 컴파운딩 및 필름제조공정에 응용이 가능할 것으로 기대된다.

대기압 플라즈마 용사 공정에서의 기판 코팅 온도 영향 연구 (Measurement of the Coating Temperature Evolution during Atmospheric Plasma Spraying)

  • 이기영;오현철
    • 공업화학
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    • 제31권6호
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    • pp.624-629
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    • 2020
  • 대기 플라즈마 용사(APS)법을 이용한 지르코니아 열차폐 코팅의 보다 효과적인 온도 제어를 위해서는 기판 온도에 영향을 미치는 매개 변수에 대한 이해가 필수적이며 실험 데이터를 기반으로 한 더 많은 결과가 필요하다. 본 연구는 APS (atmospheric plasma sprayed) 공정에서 기판 온도 제어에 관한 연구를 목적으로 한다. 특히, APS 기판 코팅과정에서 기판 표면 온도 제어를 위한 공랭 시스템, 플라즈마 가스 흐름, 분말 공급 속도, 로봇 속도 및 기판소재 영향 등을 보고하고 있다. 이러한 체계적인 접근은 APS 방식의 표면 코딩에서 온도를 제어하는데 도움이 되며, 이는 코팅 품질의 향상으로 이어질 것이다.

저온 분사 코팅법으로 제조된 Cu/CNT 복합 코팅층의 미세조직 및 물성 연구 (A Study on the Microstructure and Physical Properties of Cold Sprayed Cu/CNT Composite Coating)

  • 권성희;박동용;이대열;어광준;이기안
    • 대한금속재료학회지
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    • 제46권3호
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    • pp.182-188
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    • 2008
  • Carbon nanotubes(CNTs) have outstanding mechanical, thermal, and electrical properties. Thus, by placing nanotubes into appropriate matrix, it is postulated that the resulting composites will have enhanced properties. Cold spray can produce thick metal-based composite coatings with very high density, low oxygen content, and phase purity, which leads to excellent physical properties. In this study, we applied cold spray coating process for the consolidation of Cu/CNT composite powder. The precursor powder mixture, in which CNTs were filled into copper particles, was prepared to improve the distribution of the CNT in copper matrix. Pure copper coating was also conducted by cold spraying as a reference. Annealing heat treatment was applied to the coating to examine its effect on the properties of the composite coating. The hardness of Cu/CNT composite coating represented similar value to that of pure copper coating. It was importantly found that the electrical conductivity of the Cu/CNT composite coating significantly increased from 53% for the standard condition to almost 55% in the optimized condition, taking annealed ($500^{\circ}C/1hr$.) copper coating as a reference (100%). The thermal conductivity of Cu/CNT composite coating layer was higher than that of pure Cu coating. It was also found that the electrical and thermal conductivities of Cu/CNT composite could be improved through annealing heat treatment. The microstructural evolution of Cu/CNT coating was also investigated and related to the macroscopic properties.

유성구볼밀을 이용한 La2O3-Gd2O3-ZrO2 계 서스펜션준비와 서스펜션 플라즈마용사를 이용한 (La1-xGdx)2Zr2O7 코팅증착과 특성 (Preparation of Suspension in La2O3-Gd2O3-ZrO2 System via Planetary Mill and Characteristics of (La1-xGdx)2Zr2O7 Coatings Fabricated via Suspension Plasma Spray)

  • 권창섭;이성민;오윤석;김형태;장병국;김성원
    • 한국분말재료학회지
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    • 제20권6호
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    • pp.453-459
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    • 2013
  • Lanthanum/gadolinium zirconate coatings are deposited via suspension plasma spray with suspensions fabricated by a planetary mill and compared with hot-pressed samples via solid-state reaction. With increase in processing time of the planetary mill, the mean size and BET surface area change rapidly in the case of lanthanum oxide powder. By using suspensions of planetary-milled mixture between lanthanum or gadolinium oxide and nano zirconia, dense thick coatings with fully-developed pyrochlore phases are obtained. The possibilities of these SPS-prepared coatings for TBC application are also discussed.

용사코팅층의 분극특성 (Polarization Characteristics of Thermal Sprayed Coating Layer)

  • 안석환;김선진;김영식
    • 동력기계공학회지
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    • 제8권4호
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    • pp.38-43
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    • 2004
  • Thermal spraying onto the metal substrate has been widely used as a technique of the surface treatment in the various industrial field. A wide range of thermal spray technologies exist and all rely on the fundamental process of fusing a metal feedstock, atomizing it and transporting it to the surface of a substrate. Specially, these methods have been taken into account as the protection method against the corrosion. In this study, the polarization characteristics were carried out on the thermal sprayed coating layer immersed in various pH of diluted aqueous solutions at $25^{\circ}C$. Aluminum, Zinc, Ni-base alloy, alumina and polyethylene powder were used with sprayed coating materials. From the polarization curves, the electrochemical corrosion potential($E_{corr}$) and the corrosion current density($I_{corr}$) were investigated.

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터보불로워 용 회전체 주축 소재의 마찰, 마모 및 부식 저항 향상을 위한 WC-metal 분말의 초고속화염용사코팅 (HVOF spray coating of WC-metal powder for the improvement of friction, wear and corrosion resistance of magnetic bearing shaft material of turbo blower)

  • 주윤곤;윤재홍;조동율;천희곤
    • Corrosion Science and Technology
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    • 제12권1호
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    • pp.7-11
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    • 2013
  • High velocity oxy-fuel (HVOF) spray coating of WC-metal powder (powder) was carried out to improve the resistances of friction, wear and corrosion of magnetic bearing shaft material Inconel718 (In718) of turbo blower. A micron sized WC-metal powder (86.5% WC, 9.5% Co 4% Cr) was coated onto In718 surface using HVOF thermal spraying. During the spraying, the binder metals and alloy such as Co, Cr and Co-Cr alloy were molten and a small portion of WC particles were partially decomposed to $W_2C$ and free carbon at above its decomposition temperature of $1250^{\circ}C$. The free carbon and excessively sprayed oxygen formed carbon oxide gases, resulting a porous coating of porosity of $2.2{\pm}0.3%$. The surface hardness of substrate increased approximately three times from 400 Hv of In718 to $1260{\pm}30Hv$ of the coating The friction coefficients of the coating were approximately $0.33{\pm}0.03$ at $25^{\circ}C$ and $0.26{\pm}0.03$ at $450^{\circ}C$. These values were smaller than those of In718 substrate at both temperatures due to the lubrication from the free carbon and the cobalt oxide debris. The corrosion resistance of the coating was higher than that of In718 both in salt water of 3.5% NaCl and acid of 1 M HCl solutions, on the contrary, it was lower in base solution of 1 M NaOH. According to this study, the HVOF WC-metal powder coating is recommended for the durability improvement of magnetic bearing shaft of turbo blower.