• 제목/요약/키워드: Thermal permanent

검색결과 135건 처리시간 0.023초

과공정 Al-Si합금의 열팽창거동과 기계적 성질에 미치는 미세조직의 영향 (Effects of Microstructure on the Thermal Expansion Behavior and Mechanical Properties of the Hypereutectic Al-Si Alloy)

  • 박종성;이정근;김명호
    • 한국주조공학회지
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    • 제17권4호
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    • pp.365-370
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    • 1997
  • The effects of changes in microstructure of Si phase on the thermal expansion coefficients(CTEs) and tensile properties of the hypereutectic Al-Si foundry alloy(A390) were investigated experimentally. Specimens were prepared by various fabrication processes, such as a permanent mold casting, a squeeze casting and a spray casting process, and subsequently hot-extruded. CTEs of the spray-cast specimen were found to be about 10% lower than those of the permanent mold-cast specimen, and the CTEs of the hypereutectic Al-Si alloy(A390) were changed proportionally with the size of Si phase. Ultimate tensile strength of the spray-cast and hot-extruded specimen was dramatically improved about 100% with improved elongation, compared to that of permanent mold-cast specimen. These improvements are mainly attributed to the reduction in size and aspect ratio of the brittle Si phase, and the elimination of the microvoids/porosities formed during casting.

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금형주조장치의 예열온도에 따른 타이어 몰드용 AC7A 주조재의 열변형에 관한 연구 (A Study on Thermal Deformations of AC7A Tire Mold Casting Material by Pre-Heating Temperatures of Permanent Casting System)

  • 최제세;최병희
    • 한국산학기술학회논문지
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    • 제14권6호
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    • pp.2596-2603
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    • 2013
  • 타이어 몰드의 내구성과 정밀도는 타이어의 품질을 결정하는 매우 중요한 요인이다. 그러나 타이어 몰드를 제작하는데 있어서 밀폐된 주조장치 안에서 발생하는 주물의 열변형을 측정하는 데는 많은 어려움이 있다. 본 연구에서는 금형주조장치의 예열온도에 따른 타이어 몰드용 AC7A 주조재의 온도분포, 변위, 응력과 같은 열변형을 수치해석을 통해 분석하였고, 동일 조건하에서 AC7A 주조재의 온도분포를 실험을 통해 측정하여 수치해석 결과와 비교하였다. 수치해석을 위해 상용프로그램인 "COMSOL Multiphysics"를 사용하였고, 금형주조장치의 예열온도를 $150^{\circ}C$, $200^{\circ}C$, $250^{\circ}C$, $300^{\circ}C$로 바꾸어 수치해석을 실행하였다. 수치해석 결과 금형주조장치의 예열온도가 $300^{\circ}C$였을 경우에 주조재의 평균변위와 평균응력은 각각 0.25mm와 0.351GPa로 가장 작게 나타났고, 평균온도는 $374.27^{\circ}C$로 온도가 가장 높게 나타나는 것을 확인할 수 있었다. 수치해석에 의한 온도분포 결과와 실험에 의한 온도분포 결과를 비교하였을 때, 냉각 초기에 상변화과정에서 발생하는 잠열로 인해 약간의 온도차이가 발생하였으나, 그 구간을 제외하고는 거의 비슷한 냉각패턴을 나타내는 것을 확인할 수 있었다.

과공정 Al-Si 합금의 열팽창 특성에 미치는 Si 입자 크기의 영향 (Effect of Si Particle Size on the Thermal Properties of Hyper-eutectic Al-Si Alloys)

  • 김철현;주대헌;김명호;윤의박;윤우영;김권희
    • 한국주조공학회지
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    • 제23권4호
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    • pp.195-203
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    • 2003
  • Hyper-eutectic Al-Si alloy is used much to automatic parts and material for the electronic parts because of the low coefficient of thermal expansion, superior thermal stability and superior wear resistance. In this work, A390 alloy specimens were fabricated for control of the Si particle size by various processes, such as spray-casting, permanent mold-casting and squeeze-casting. To minimize the effect of microporosity of the specimens, hot extrusion was carried out under equal condition. Each specimens were evaluated tensile properties at room temperature and thermal expansion properties in the range from room temperature to 400$^{\circ}C$. Ultimate tensile strength and elongation of the spray-cast and extruded specimens which have fine and well distributed Si particles were improved greatly compare to the permanent mold-cast and extruded ones. Specimens which have finer Si particles showed higher ultimate tensile strength and elongation than those having large Si particle size, and coefficient of thermal expansion of the specimens increased linearly with Si particle size. In case of the repeated high temperature exposures, thermal expansion properties of the spray-cast and extruded specimens were found to be more stable than those of the others due to the effect of fine and well distributed Si particles.

Electrical Machines for High Speed Applications with a Wide Constant-Power Region Requirement

  • Gerada, David;Borg-Bartolo, David;Mebarki, Abdeslam;Micallef, Christopher;Brown, Neil L.;Gerada, Chris
    • Journal of international Conference on Electrical Machines and Systems
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    • 제1권3호
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    • pp.274-281
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    • 2012
  • This paper discusses the issues associated with the design of high speed machines for applications with a wide constant-power region requirement. Using described multi-domain design environments which put equal weight on the electromagnetic, thermal and mechanical considerations, the suitability and power density achievable using Induction Machines (IM) and Permanent Magnet Synchronous Machines (PMSM) are compared.

구동 조건 변화에 따른 동기 전동기의 성능 손실 및 내부 열전달 특성 (Performance Loss & Heat Transfer Characteristics of Synchronous Motors under Various Driving Conditions)

  • 최문석;엄석기
    • 한국자동차공학회논문집
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    • 제21권3호
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    • pp.165-173
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    • 2013
  • Core loss has a major effect on heat generation in synchronous motors with surface-mounted permanent magnets (SPMs). It is essential to perform heat transfer analysis considering core loss in SPM because core loss is seriously affected by torque and speed of motors. In the present study, mechanical loss, core loss and coil loss are evaluated by measuring input and output energies under various driving conditions. For a better understanding heat transfer paths in synchronous motors, we developed a lumped thermal system analysis model. Subsequently, heat transfer analysis has been performed based on acquired energy loss, temperature data and thermal resistance with three types of SPM. It is shown that the torque constants decrease by Max. 10% as speed increase. At the rated torque, the core loss is Max. 10.9 times greater than the coil loss and the hysteresis loss of magnets is dominant in total loss.

분사주조한 과공정 Al-Si-Fe 합금의 기계적 및 열적 특성에 관한 고찰 (A Study on the Mechanical and Thermal Properties of Spray-cast Hypereutectic Al-Si-Fe Alloys)

  • 박재성;류민;윤의박;윤우영;김권희;김명호
    • 한국주조공학회지
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    • 제26권3호
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    • pp.123-128
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    • 2006
  • Mechanical and thermal properties of spray-cast hypereutectic Al-20wt.%Si-xwt.%Fe alloys (x=0, 1, 3, 5) were investigated. After the spray-casting, hot extrusion was performed at $400^{\circ}C$. Intermetallic compound (${\beta}-Al_5FeSi$) and primary Si are observed in the spray-cast aluminum alloys. The size of primary Si and intermetallic compound of the spray-aluminum alloys became finer and more uniformly distributed than that of the permanent mold cast ones. Ultimate tensile strength of the spray-cast aluminum alloys increased by increasing Fe contents, but that of the permanent mold cast aluminum alloys decreased by increasing Fe contents possibly due to increased amount of coarse intermatallic compound. The coefficient of thermal expansion (CTEs) of the aluminum alloys became lower with finer primary Si and intermetallic compound, and this is attributed to the increased amount of interfacial area between the aluminum matrix and the phases of finer Si and intermetallic compound.

Thermal Analysis of Interior Permanent-Magnet Synchronous Motor by Electromagnetic Field-Thermal Linked Analysis

  • Lee, Sang-Taek;Kim, Hee-Jun;Cho, Ju-Hee;Joo, Dae-Suk;Kim, Dae-Kyong
    • Journal of Electrical Engineering and Technology
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    • 제7권6호
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    • pp.905-910
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    • 2012
  • This paper reports an investigation of pulse width modulation (PWM) techniques for twophase brushless DC (BLDC) motors fed by a two-phase eight-switch inverter in a fan application. The three-phase BLDC motor is widely applied in industry; however, a lower-cost two-phase BLDC motor and drive circuit has been greatly in demand in recent years. In this paper, we introduce a mathematical model of the two-phase BLDC motor with sinusoidal back electromotive forces (EMFs) based on traditional three-phase BLDC motors. To simplify the drive algorithm and speed up its application, we analyze the principle of block commutation for a two-phase BLDC motor drive in the 180-electricaldegree conduction mode, and we further propose five PWM schemes to improve the commutation performance of the two-phase BLDC drive. The effectiveness of the proposed PWM methods is verified through experiments.

소형 Slot less PMSM의 coil 배치에 따른 최적 설계 및 열 내구성 분석 (A Study on Optimal Design According to Change of Coil Distribution in Slot Less Type Permanent Magnet Synchronous Motor)

  • 김용태;고덕화;김규화;백성민;김규탁
    • 전기학회논문지
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    • 제66권1호
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    • pp.27-32
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    • 2017
  • In this paper, slot less type high-speed and compact motor was designed. it was selected through change of stator coil distribution for the optimal performance of the motor. In this paper, designed motor was expected to be very vulnerable to heat dissipation in a compact motor. Therefore, to ensure reliability in the design result, winding and permanent magnet damage caused by the losses of motor was analyzed by thermal analysis and demagnetization analysis. Using the result, whether motor burnout was confirmed by motor performance degradation and insulation breakdown.

25.8kV 25kA 열팽창분사식 가스차단기 개발에 관한 연구 (I) (A Study on the Development of 25.8kV 25kA Gas Circuit Breaker Using Thermal-Expansion Principle (I))

  • 송기동;박경엽;신영준;장기찬;김귀식;김진기
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1995년도 하계학술대회 논문집 A
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    • pp.160-164
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    • 1995
  • In order to develop a medium voltage class gas circuit breaker by our own technology, we designed and manufactured the model interrupters using the hybrid arc extinguishing principle which adopts the thermal expansion principle in the large current region and the arc rotation principle by permanent magnet in the small current region. As the results of the first year research out of three years' research period, the main design parameters such as the volume of thermal expansion chamber, the distance between fixed contact and nozzle, the length of nozzle throat, the nozzle expansion angle and the magnitude of permanent magnet etc. have been determined. 4 types of model interrupters have been designed and manufactured considering the main design parameters. The 25kA short-circuit test and capacitive current breaking test have been performed for the model interrupters and the test results analyzed to improve the model interupters.

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Permanent disposal of Cs ions in the form of dense pollucite ceramics having low thermal expansion coefficient

  • Omerasevic, Mia;Lukic, Miodrag;Savic-Bisercic, Marjetka;Savic, Andrija;Matovic, Ljiljana;Bascarevic, Zvezdana;Bucevac, Dusan
    • Nuclear Engineering and Technology
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    • 제52권1호
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    • pp.115-122
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    • 2020
  • A promising method for removal of Cs ions from water and their incorporation into stable crystal structure ready for safe and permanent disposal was described. Cs-exchanged X zeolite was hot-pressed at temperature ranging from 800 to 950 ℃ to fabricate dense pollucite ceramics. It was found that the application of external pressure reduced the pollucite formation temperature. The effect of sintering temperature on density, phase composition and mechanical properties was investigated. The highest density of 92.5 %TD and the highest compressive strength of 79 MPa were measured in pollucite hot-pressed at 950 ℃ for 3 h. Heterogeneity of samples obtained at 950 ℃ was determined using scanning electron microscopy. The pollucite hot-pressed at 950 ℃ had low linear thermal expansion coefficient of ~4.67 × 10-6 K-1 in the temperature range from 100 to 1000 ℃.