• Title/Summary/Keyword: Thermal forming

Search Result 492, Processing Time 0.03 seconds

STUDY PROCESSES OF INTUMESCENCE IN FIRE-PROTECTING COATINGS

  • Efremov, V.L.;Paltseva, N.G.;Leiman, Z.A.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2005.07a
    • /
    • pp.657-658
    • /
    • 2005
  • Flame retard of polymers was studied for prevention from burning by various additives stimulated the char formation during heating and thermal degradation of polymer materials. Forming char have high porosity, low thermal conductivity and act as thermal shield for heat transmission from the flame to the polymer and. oxygen towards the polymer. The results showed that various additives may regulate the processes of intumecsence. The efficient fire protective intumescent char was result of processes of melting, gas evolution, cross-linking, carbonization etc.

  • PDF

Coupled Thermal-Stress Analysis of Scrolls in Automotive Scroll Compressor (전동식 Scroll Compressor의 Scroll 열변형 해석)

  • Lee, Hyoung-wook;Kim, Jeongbae;Lee, Geun-An;Lee, Jong Sup;Lee, Young-Seon
    • Journal of Institute of Convergence Technology
    • /
    • v.2 no.1
    • /
    • pp.38-42
    • /
    • 2012
  • A scroll compressor used in the air conditioning in automobile consists of the fixed scroll and the orbiting scroll. Temperature gradient in the scroll compressor during the operation induces the thermal expansion of two scrolls. Therefore, the gap between scrolls in the initial stage is regarded as an important variable in structural design of the scroll compressor. The coupled thermal-stress analysis was carried out for the scrolls of a scroll compressor. The temperatures of major points of two scrolls in the steady states were referred by the literature of C. Lin. The sequentially coupled thermal-stress analysis is utilized to the heat transfer analysis and the thermal expansion analysis. In the thermal expansion analysis, the contact analysis was considered between the fixed and the orbiting scrolls in order to obtain the penetration distance and the contact pressure between two scrolls. The range of deformation was from 44 to $76{\mu}m$ according to the height of the scroll. The maximum penetration distance of $60{\mu}m$ occurred at the top surface of the fixed scroll in the center of the scroll parts.

  • PDF

Experimental Performance Comparison of Water Type Glazed and Unglazed PV-Thermal Combined Collectors (실험에 의한 Glazed형과 Unglazed형 액체식 PVT 집열기의 에너지성능 비교 분석 연구)

  • Kim, Jin-Hee;Kang, Jun-Gu;Kim, Jun-Tae
    • KIEAE Journal
    • /
    • v.9 no.4
    • /
    • pp.37-42
    • /
    • 2009
  • Photovoltaic-thermal(PVT) collectors are a combination of photovoltaic modules with solar thermal collectors, forming one device that receives solar radiation and produces electricity and heat simultaneously. The PVT collectors can produce more energy per unit surface area than side by side PV modules and solar thermal collectors. There are two types of water type PVT collectors, depending on the existence of glass cover over PV module; glass-covered(glazed) PVT module, which produces relatively more thermal energy but has lower electrical yield, and uncovered(unglazed) PVT module, which has relatively lower thermal energy with somewhat higher electrical performance. In this paper, the experimental performance of two types of the water-based PVT combined collectors, glazed and unglazed, was analyzed. The electrical and thermal performances of the PVT combined collectors were measured in outdoor conditions, and the results were compared.

Development of Manufacturing Technology for Aluminum Automotive part with Warm Hydroforming (온간하이드로포밍을 이용한 알루미늄 자동차부품 제조기술 개발)

  • Sohn, S.M.;Lee, M.Y.;Kim, B.J.;Moon, Y.H.;Lee, Y.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2006.06a
    • /
    • pp.93-98
    • /
    • 2006
  • Warm forming technology was classified into hot gas forming of using compressible fluid as a nitrogen gas and warm hydroforming of using the incompressible fluid as a thermal oil by using medium fluid. In this study, the aluminum side-rail part was developed with warm hydroforming technology. For the warm hydroforming system, top and bottom die was designed to insert heating cartridge in die cavity and special indirect fluid heating system was designed to heat the thermal oil. As increase the temperature, hydroformability was increased linearly. Aluminum side-rail center part was formed 90% at the internal pressure of 100bar and perfectly formed at 300bar within a moderate temperature. The tube material used for warm hydroforming was a aluminum 6000 series alloy with the diameter of 120mm, thickness of 5mm, length of 1,300mm. Warm hydroformed side-rail center part had 20% of maximum expansion ratio and below 20% of maximum thinning ratio at corner radius. This results were provided to show warm hydroforming possibility for aluminum automotive components.

  • PDF

Development of Knowledge-based Method to Automatically Derive the Deformation Estimation Formula due to Line Heating (선상가열 변형예측식 자동 산출을 위한 지식기반 방법의 개발)

  • Lee, Joo-Sung
    • Journal of Welding and Joining
    • /
    • v.28 no.1
    • /
    • pp.92-99
    • /
    • 2010
  • For the last couple of decades many studies have been carried out to find out solutions to improve the effectiveness and productivity of the plate forming process. The practical way for the automation of the plate forming process has not been, however, developed yet. Since the characteristics of heating machines may be different form each other, it is necessary to investigate the thermal deformation characteristics of the heating machine to be used in the automation system. And their characteristics may be updated as new information about thermal deformation by heating is accumulated. In this paper, data base system has been constructed based on the results of experiments and numerical analyses, which will be used in deriving the deformation estimation formula. The computer code which can automatically derive the deformation estimation formula has been also developed. This paper also illustrates how the formula is updated as experimental data are added. From the present findings, it can be said that the automatic deriving procedure may be important in the automated plate forming system since the heating line information to be generated must be directly influenced by the deformation estimation formula.

Properties of Fire Resistant Finishing Mortar Using Fly Ash and Glass Forming Light Weight Aggregate (플라이애시와 유리 발포 경량골재를 사용한 내화 마감모르타르의 특성)

  • Song, Hun
    • Journal of the Korean Recycled Construction Resources Institute
    • /
    • v.3 no.4
    • /
    • pp.374-381
    • /
    • 2015
  • This study is investigating the fire resistant finishing materials composed of fly ash and glass forming light weight aggregate has the high temperature thermal stability. High temperatures such as a fire, cementitious materials beget dehydration and micro crack of cement matrix. From the test result, developed fire resistant finishing materials showed good stability in high temperatures. These high temperature stability is caused by the ceramic binding and low thermal conductivity of glass forming light weight aggregate. Also, alkali activation reaction of fly ash and meta kaolin not showing the decomposition of calcium hydrates. Thus, this result indicates that it is possible to fire resistant finishing light weight mortars.

Effect of Applying Pressure of High Pressure Diecasting Process Using Salt core (용탕단조 시 저온염코어 적용 가압력의 영향)

  • Lee, Jun-Ho;Moon, J.H.;Lee, Dock-Young
    • Journal of Korea Foundry Society
    • /
    • v.28 no.3
    • /
    • pp.136-140
    • /
    • 2008
  • A new concept of salt core, a melting temperature of which is lower than the solidus temperature of cast alloy, was introduced to produced an integrated casting part having a complicated inner shape or requiring under-cut in high pressure die casting or squeeze casting process. The main goal of this study is to develop a new integrated net-shape forming technology using fusible core of lower melting temperature than that of a casting alloy. This integrated net-shape forming technology would be very successful and cost-effective for producing the integrated products having a complicated inner shape or requiring under-cut. The technology for measuring and evaluating a various property of fusible core such as a thermal conductivity and thermal expansion coefficient, melting temperature was established. Also, the work space can be cleaned without a pollution inducing products.

Study on the design of quenching fixture in hot press forming process (핫프레스포밍 공정의 냉각치구 설계에 관한 연구)

  • Lee, K.;Kwak, E.J.;Kim, H.Y.;Lee, Gi-Dong;Park, Jong-Kyu;Suh, Chang-Hee
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2009.05a
    • /
    • pp.337-340
    • /
    • 2009
  • In hot press forming process, the desired high strength can be obtained through quenching process after cold forming of product. The quenching process, however, accompanies undesired distortion due to the volume change during the phase transformation as well as by thermal contraction. In this study the numerical simulation with DEFORM3D-Microstructure is used to predict the deformed shape during the quenching for the quenching fixture design.

  • PDF

Effect of bound water on mechanical properties of typical subgrade soils in southern China

  • Ding, Le;Zhang, Junhui;Deng, Zonghuang
    • Geomechanics and Engineering
    • /
    • v.27 no.6
    • /
    • pp.573-582
    • /
    • 2021
  • From the effect of bound water, this study aims to seek the potential reasons for difference of mechanical experiment results of subgrades soils. To attain the comparatively test condition of bound water, dry forming (DF) and wet forming (WF) were used in the specimen forming process before testing, series of laboratory tests, i.e., CBR tests, direct shear tests and compaction tests. The measured optimal moisture contents, maximum dry densities, CBR, cohesion c, and internal friction angle 𝜑 were given contrastive analysis. Then to detect the adsorptive bound water in the subgrade soils, the thermal gravimetric and differential scanning calorimetry (TG-DSC) test were employed under different heating rates. The free water, loosely bound water and tightly bound water in soils were qualitatively and quantitatively analyzed. It was found that due to the different dehydration mechanics, the lost bound water in DF and WF process show their own characteristics. This may lead to the different mechanical properties of tested soils. The clayey particles have a great influence on the bound water adsorbed ability of subgrade soils. The more the clay content, the greater the difference of mechanical properties tested between the two forming methods. Moreover, in highway construction of southern China, the wet forming method is recommended for its higher authenticity in simulating the subgrade filed humidity.

A Study of Abnormal Expansion to be Synthesized Barium Titanate in Solid-solid Reaction (Barium Titanate를 고상반응으로 합성할때 일어나는 이상팽창에 관한 연구)

  • 이은상;임대영
    • Journal of the Korean Ceramic Society
    • /
    • v.22 no.6
    • /
    • pp.9-14
    • /
    • 1985
  • When the barium titanate is Synthesized in Solid-solid reaction the abnormal expansion occurs at about 110$0^{\circ}C$. The mixture was made of corresponding to the theoretical composition of barium titanate. The mixture was fired at various temperature from 90$0^{\circ}C$ to 130$0^{\circ}C$, After that the specimen was tested closely with XDR dilatometer and SEM. The results indicate that 1, The activation energy of barium titanate formation was 42 Kcal/mole. 2, Thermal expansion up to to 90$0^{\circ}C$ was mainly caused by $CO_2$ whereas it was mainly caused by the formation of the secondary phase above 100$0^{\circ}C$. 3. Thermal expansion was not influenced by the forming pressure up to 1000kg/$cm^2$ but it was largely influenced bythe forming pressure above 200kg/$cm^2$.

  • PDF