• 한국기계가공학회지
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• 제6권1호
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• pp.50-56
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• 2007

Exhaust manifold is generally subjected to thermal cycle loadings ; at hot condition, large compressive plastic deformations are generated, and at cold condition, tensile stresses are remained in highly deformed critical zones. These phenomena originate from the fact that thermal expansions of the runners are restricted by inlet flange clamped to the cylinder head, because the former is less stiff than the latter and, the temperature of the inlet flange is lower than that of the runners. Since the failure of an exhaust manifold is mainly caused by geometric constraints between the cylinder head and the manifold, the thermal stress can be controlled by geometric factors. The generic geometric factors include the inter distance (2R), the distance from the head to the outlet (L), the tube diameter(d) and the tube thickness (t). This criteria based on elastic analysis up to onset of yield apparently indicate that the pre-stress also reduces the factor; however, high temperature relaxation may reduce this effect at later operation stage.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 2000년도 제31회 춘계학술대회
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• pp.211-218
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• 2000

Hot spot behaviors on the disk-pad contact surface during a braking operation have been analyzed for a ventilated disk brake using the finite element method. Hot spots which were studied using a coupled thermal-mechanical analysis technique are influenced by all of the mechanical, thermal, elastic and plastic processes that are involved in braking cycles, but their temperature gradients are most affected by rubbing speeds, braking forces, and design parameters between the disk and the pad. Undesirable hot spots that are generated by local thermoelastic instabilities are intended to be removed by optimized design parameters and material properties. In this study, a three-dimensional numerical method for the demonstration of hot spot behaviors has been applied to the rubbing surfaces between the disk and the pad.

• 대한기계학회논문집A
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• 제35권10호
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• pp.1249-1255
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• 2011

공정열교환기는 초고온가스로로부터 생성된 $950^{\circ}C$ 정도의 초고온 열을 대량의 수소를 생산하기 위한 화학반응공정으로 전달하는데 필요한 핵심기기이다. Hastelloy-X 로 제작된 소형 공정열교환기 시제품이 한국원자력연구원에 있는 소형가스루프에서 성능시험이 계획되어 있다. 본 연구에서는 소형가스루프 시험조건하에서 소형 공정열교환기 시제품의 고온 구조건전성을 사전에 평가하기 위한 작업의 일환으로 소형 공정열교환기 시제품에 대한 고온 구조해석 모델링, 거시적 열 해석 및 탄 소성구조 해석을 수행하고 그 결과들을 정리한 것이다. 해석 결과는 공정열교환기 수정 시제품 성능시험장치 설계에 반영할 것이다.

• International Journal of Naval Architecture and Ocean Engineering
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• 제7권5호
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• pp.805-816
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• 2015

In the present study, external restraints imposed normal to the plate during the cooling stage were determined to be effective for reduction of the angular distortion of butt-welded or fillet-welded plate. A welding analysis model under external force during the cooling stage was idealized as a prismatic member subjected to pure bending. The external restraint was represented by vertical force on both sides of the work piece and bending stress forms in the transverse direction. The additional bending stress distribution across the plate thickness was reflected in the improved inherent strain model, and a set of inherent strain charts with different levels of bending stress were newly calculated. From an elastic linear FE analysis using the inherent strain values taken from the chart and comparing them with those from a 3D thermal elasto-plastic FE analysis, welding deformation can be calculated.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 추계학술대회
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• pp.348-352
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• 2004

In finite element analysis of mechanical behavior of weld, typical process is first to obtain a finite element model containing residual stress by conducting welding analysis and then to examine the computational specimen for various external loading. The numerical specimen with residual stress has irregular boundary lines since one usually begins the welding analysis from a body having regular straight boundary lines and large thermal contraction takes place during cooling of weld metal. We notice that these numerical weld specimens are different from the real weld specimens as the real specimens are usually cut from a bigger weld part and consequently have straight boundaries neglecting elastic relaxation associated with the cutting. In this paper, an iterative finite element method is described to obtain a weld specimen which is bounded by straight lines. The stress distributions of two types of weld specimen, one with regular and the other with irregular boundaries, are compared to check the effect of the boundary shape. Results show that the stress distribution can be different when large plastic deformation is induced by the application of external loading. In case of elastic small deformation, the difference turns out almost negligible.

• 한국전산구조공학회논문집
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• 제27권3호
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• pp.191-198
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• 2014

본 논문에서는 노심용융사고 시 관통노즐이 제거된 원자로용기 하부헤드의 구조 건전성 평가를 수행하였다. 열응력, 노심용융물의 질량 그리고 내압조건의 해석결과를 고려할 때, 하부헤드의 열응력에 의한 영향이 가장 크게 나타났다. 손상 가능성은 파손기준에 따라 평가하였으며, 등가소성변형률이 임계변형률 파손기준보다 낮은 수준으로 평가되었다. 열-구조물 연성해석 결과 하부헤드의 두께 중간층에서 항복강도보다 낮은 응력이 발생한 탄성영역 구간을 확인하였다. 내압이 커지면서 탄성영역 범위가 점차 좁아지면서 탄성영역이 내벽으로 이동하는 결과를 확인하였고, 노심용융사고 시 구조적 건전성을 만족하는 것으로 평가되었다.

• Journal of Welding and Joining
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• 제21권7호
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• pp.49-58
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• 2003

It has been well known that ductile fracture of steel is accelerated by triaxiality stresses. The characteristics of ductile crack initiation in steels are evaluate quantitatively using two-parameter criterion based on equivalent plastic strain and stress triaxiality. Recently, the characteristics of critical crack initiation of steels are quantitatively estimated using the two-parameter, that is, equivalent plastic strain and stress triaxiality, criterion. This study is paid to the fundamental clarification of the effect of geometrical heterogeneity and strength mismatching, which can elevate plastic constraint due to heterogeneous plastic straining, and loading rate on critical condition to initiate ductile crack using two-parameter. Then, the crack initiation testing were conducted under static and dynamic loading. To evaluate the stress/strain state in the specimens especially under dynamic loading, thermal elastic-plastic dynamic FE-analysis considering the temperature rise was used. The result showed that the critical global strain to initiate ductile fracture in specimens with strength mismatch under various loading rate cu be estimated based on the local criterion, that is two-parameter criterion obtained on homogeneous specimens under static tension, by mean of FE-analysis taken into account accurately both strength mismatch and dynamic loading effects on stress/strain behavior.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회A
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• pp.1690-1695
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• 2007

Lightweight metallic truss structures with open, periodic cell are currently being investigated because of their multi-functionality such as thermal management and load bearing. The Kagome truss PCM has been proved that it has higher resistance to plastic buckling, more plastic deformation energy and lower anisotropy than other truss PCMs. The subject of this paper is an examination of the failure mechanism of Wire woven Bulk Kagome(WBK). To address this issue, the out-of-plane compressive responses of the WBK has been measured and compared with theoretical and finite element (FE) predictions. For the experiment, 2 multi-layered WBK are fabricated and 3 specimens are prepared. For the theoretical analysis, the brazed joints of each wire in WBK are modeled as the pin-joint. Then, the peak stress of compressive behavior and elastic modulus are calculated based on the equilibrium equation and energy method. The mechanical structure with five by five cells on the plane are constructed is modeled using the commercial code, PATRAN 2005. and the analysis is achieved by the commercial FE code ABAQUS version 6.5 under the incremental theory of plasticity.

• 한국추진공학회:학술대회논문집
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• 한국추진공학회 2008년도 제31회 추계학술대회논문집
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• pp.181-184
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• 2008

오스테나이트 계열 스테인리스강의 경우 뛰어난 내열성으로 인해 가스 터빈 블레이드나 디스코 등으로 많이 사용되고 있다. 본 연구에서는 터빈 블레이드로 사용되는 316 스테인리스강의 고온 인장 및 저주기 피로 물성을 실험적으로 구하였다. 실험 결과 탄성계수와 항복강도, 최대인장강도 모두 온도 증가에 따라 감소하는 것으로 확인되었다. 소성변형률 진폭, 소성변형률 에너지 등의 인자들이 피로파괴에 미치는 영향도 조사하였다. 실험을 통해 얻어진 고온 인장 물성을 이용하여 316 스테인리스강으로 제작된 가스터빈 블레이드의 구조해석을 수행하였다.

• 한국항해항만학회지
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• 제29권10호
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• pp.871-876
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• 2005

기존의 기계적인 센서들보다 높은 민감도와 선형성을 가지는 반도체 압력 센서들은 크기가 작고 일괄공정에 의해 제작될 수 있는 반도체 공정 기술로 제작되므로 다양한 산업에서 적용되고 있다. 하지만 열과 반복적인 외부 하중은 센서의 수명에 치명적인 영향을 미치고 있고, 특히 외부에서 가해지는 열은 센서를 구성하는 구조물보다 신호를 전달하는 금속 배선의 피로 수명에 지대한 영향을 미치고 있으므로 이에 대한 영향성을 분석할 수 있는 프로세스를 확립하고, 이후 다양한 재료의 반복적인 열하중에 대한 피로 수명을 Manson & Coffin식에 따라서 평가하였다. 금속 배선의 밑단에서 피로수명이 가장 낮고, 굽힘하중은 피로 수명보다는 응력분포에 큰 영향을 미치고 있다.