• Title/Summary/Keyword: Thermal creep

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Evaluation of the High Temperature Degradation of the Rotor of a 500 MW Tandem Steam Turbine (500 MW급 텐덤형 스팀 터빈 로터의 고온 열화평가)

  • Ku, Dae-Hwan;Yoo, Ho-Sun;Moon, Seung-Jae
    • Plant Journal
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    • v.10 no.1
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    • pp.40-46
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    • 2014
  • The metallographic examination and hardness measurements were conducted for the rotor of the 500 MW tandem steam turbine of Unit 4 in Dangjin Thermal Power Plants at the locations of steam inlet where the high temperature steams pass; high and intermediate pressure turbines. Creep cavity and degradation levels of optical micrographs of them are observed. The remaining life time of 201,523h for the rotor of the 500 MW tandem steam turbine of Unit 4 in Dangjin Thermal Power Plants was determined by the results of the inspection.

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Influence of Subsurface Layer on the Indentation Damage Behavior of YSZ Thermal Barrier Coating Layers Deposited by Electron Beam Physical Vapor Deposition (전자 빔 물리적 증착(EB-PVD)법으로 코팅된 YSZ 열차폐층의 압흔손상 거동에 대한 하부층의 영향)

  • Heo, Yong-Suk;Park, Sang-Hyun;Han, In-Sub;Woo, Sang-Kuk;Jung, Yeon-Gil;Paik, Un-Gyu;Lee, Kee-Sung
    • Journal of the Korean Ceramic Society
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    • v.45 no.9
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    • pp.549-555
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    • 2008
  • The thermal barrier coating must withstand erosion when subjected to flowing gas and should also maintain good stability and mechanical properties while it must also protect the turbine component from high temperature, hot corrosion, creep, and oxidation during operation. In this study we investigated the influence of subsurface layer, $Al_2O_3$ or NiCrCoAIY bond coat layer, on the indentation damage behavior of YSZ thermal barrier coating layers deposited by electron beam physical vapor deposition (EB-PVD). The bond coat is deposited using different process such as air plasma spray (APS) or spray of high velocity oxygen fuel (HVOF) and the thickness is varied. Hertzian indentation technique is used to induce micro damages on the coated layer. The stress-strain behaviors are characterized by results of the indentation tests.

Temperature Distribution and It's Contribution to Self-equilibrium Thermal Stress in Bridge (교량 단면 내 온도분포에 따른 자체평형 열응력 해석)

  • Kwak, Hyo-Gyoung;Kwon, Se-Hyung;Ha, Sang-Hee
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.24 no.5
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    • pp.531-542
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    • 2011
  • The time-dependent temperature distribution across the section in bridges is determined on the basis of the three-dimensional finite element analyses and numerical time integration in this study. The material properties which change with time and thermal stress of concrete are taken into account to effectively trace the early-age structural responses. Since the temperature distribution is nonlinear and depends upon many material constants such as the thermal conductivity, specific heat, hydration heat of concrete, heat transfer coefficients and solar radiation, three representative influencing factors of the construction season, wind velocity and bridge pavement are considered at the parametric studies. The validity of the introduced numerical model is established by comparing the analytical predictions with results from previous analytical studies. On the basis of parametric studies for four different bridge sections, it is found that the creep deformation in concrete bridges must be considered to reach more reasonable design results and the temperature distribution proposed in the Korean bridge design specification need to be improved.

Effect of Cr2O3-MgO-Y2O3 Addition on Mechanical Properties of Mullite Ceramics (Cr2O3-MgO-Y2O3 첨가에 따른 뮬라이트 세라믹스의 기계적 성질)

  • Lim, Jin-Hyeon;Kim, Shi Yeon;Yeo, Dong-Hun;Shin, Hyo-Soon;Jeong, Dae-Yong
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.30 no.12
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    • pp.762-767
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    • 2017
  • Mullite ($3Al_2O_3{\cdot}2SiO_2$) has emerged as a promising candidate for high-temperature structural materials due to its erosion resistance, chemical and thermal stabilities, relatively low thermal expansion coefficient, excellent thermal shock and creep resistances, and low dielectric constant. However, since the pure mullite sintering temperature is as high as $1,600{\sim}1,700^{\circ}C$, there is an increasing need for a sintering additive capable of improving the strength characteristics while lowering the sintering temperature. Herein we have tried to obtain the optimal sintering additive composition by adding MgO, $Cr_2O_3$, and $Y_2O_3$ to mullite, followed by sintering at $1,325{\sim}1,550^{\circ}C$ for 2 h. With additives of 2 wt% of MgO, 2 wt% of $Cr_2O_3$, 4 wt% of $Y_2O_3$, A density of $3.23g/cm^3$ was obtained for the sintered body at $1,350^{\circ}C$ upon using 2 wt% MgO, 2 wt% $Cr_2O_3$, and 4 wt% $Y_2O_3$ as additives. The three-point flexural strength of that was 275 MPa and the coefficient of thermal expansion (CTE) was $4.15ppm/^{\circ}C$.

FUEL PERFORMANCE CODE COSMOS FOR ANALYSIS OF LWR UO2 AND MOX FUEL

  • Lee, Byung-Ho;Koo, Yang-Hyun;Oh, Jae-Yong;Cheon, Jin-Sik;Tahk, Young-Wook;Sohn, Dong-Seong
    • Nuclear Engineering and Technology
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    • v.43 no.6
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    • pp.499-508
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    • 2011
  • The paper briefs a fuel performance code, COSMOS, which can be utilized for an analysis of the thermal behavior and fission gas release of fuel, up to a high burnup. Of particular concern are the models for the fuel thermal conductivity, the fission gas release, and the cladding corrosion and creep in $UO_2$ fuel. In addition, the code was developed so as to consider the inhomogeneity of MOX fuel, which requires restructuring the thermal conductivity and fission gas release models. These improvements enhanced COSMOS's precision for predicting the in-pile behavior of MOX fuel. The COSMOS code also extends its applicability to the instrumented fuel test in a research reactor. The various in-pile test results were analyzed and compared with the code's prediction. The database consists of the $UO_2$ irradiation test up to an ultra-high burnup, power ramp test of MOX fuel, and instrumented MOX fuel test in a research reactor after base irradiation in a commercial reactor. The comparisons demonstrated that the COSMOS code predicted the in-pile behaviors well, such as the fuel temperature, rod internal pressure, fission gas release, and cladding properties of MOX and $UO_2$ fuel. This sufficient accuracy reveals that the COSMOS can be utilized by both fuel vendors for fuel design, and license organizations for an understanding of fuel in-pile behaviors.

Failure Analysis of Waterwall Tubes in Super Critical Boiler (초임계압 보일러 수냉벽 튜브의 파열사고 분석)

  • Kim, B.S.;Jung, N.G.;Kim, D.S.;Lee, S.H.
    • Journal of Power System Engineering
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    • v.7 no.1
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    • pp.20-24
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    • 2003
  • Boiler is one of the most important utilities providing steam to turbine in order to supply mechanical energy in thermal power plant. It is composed of thousands of tubes for high efficient heat transfer. Water is converted to steam inside the waterwall tubes. Many chemical components dissolved in boiler water come out of itself, deposit to the tube wall surface, prohibit heat transer, raise tube metal temperature, eventually fail the boiler tubes. Several tasks such as fracture surface study, tensile test, hardness test, metallurgical test, composition analysis of sticking elements were conducted to identify the root cause of tube failure.

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Themal Stress Analysis of the Heat of Hydration Considering Pipe-Cooling (파이프 쿨링을 고려한 수화열 해석기법에 관한연구)

  • 긴진근;김국한;최계식;양주경;최고일
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.04a
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    • pp.274-279
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    • 1995
  • The heat of hyderation of cement causes the internal temperature rise and volume change at early age, paticular in massive concrete structures. As the results of the temperature rise and extenal restraint conditions, the themal stress may induce cracks in concrete. Therefore various techenuques of the themal stress control of the mass concrete has been widely used. One of these techniques is pipe-cooling which is considered in this study. The objective of this paper is to develop finite element program which is capable of simulating the temperature history and the thermal stress considering pipe-cooling, creep and the modified elastic modulus dud to maturity effect.

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Hygrothermal Cracking Analysis of Plastic IC Package (플라스틱 IC 패키지의 습열 파괴 해석)

  • 이강용;양지혁
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.1
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    • pp.51-59
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    • 1998
  • The purposes of the paper are to consider the failure phenomenon based on delamination and crack when the encapsulant of plastic IC package under hygrothermal loading in the IR soldering process is on elastic and viscoelastic behavior due to the temperature and to show the optimum design using fracture mechanics. The model for analysis is the plastic SOJ package with a dimpled diepad. The package model with the perfect delamination between chip and diepad is chosen to estimate the resistance to fracture by calculating J-integrals in low temperature and C(t)-integrals in high temperature with the change of the design under hygrothermal loading. The optimum design to depress the delamination and crack in the plastic IC package is presented.

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A Study on the Long term Properties of Epoxy Resin (에폭시 제진의 장기적인 특성연구)

  • 한만엽;송병표;이원창;연규석
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.89-94
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    • 1997
  • As the reinforced concrete structures are aged, repair and rehabilitation materials and techniques have ben developed. However, most of the repair materials and methods are imported from abroad and theoretical study and repairing techniques are also not well established yet. A specification for quality of repair materials should be established, in order to secure the stability and to improve the serviceability of the repaired structures. In this study, long term properties of repair materials such as thermal expansion coefficient, hardening shrinkage, creep, and chemical resistance have been tested. The material properties shows to be affected many actors such as curing period, temperatures, relative humidity, and etc. The repair material should be selected by considering the cause and shape of the defects, mix properties, workability, quality control of construction, and etc.

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Evaluation on Shrinkage Strain and Mechanical Properties of High Strength Concrete at Elevated Temperature (가열을 받은 고강도 콘크리트의 역학적 특성 및 수축변형 평가)

  • Yoon, Min-Ho;Kim, Gyu-Yong;Lee, Sang-Kyu;Hwang, Eui-Chul;Seo, Won-Woo;Baek, Jae-Uk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.220-221
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    • 2017
  • In this study, the thermal strain of high strength concrete with the compressive strength of 70, 80, 100MPa were measured under 33% of compressive strength loading condition. As results, it is considered that shrinkage strain of high strength concrete become grater at the elevated temperatures.

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