• 한국도로학회논문집
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• 제16권4호
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• pp.63-74
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• 2014

PURPOSES: This research is to evaluate the mechanical performance of different types of Hot Mix Asphalt (HMA) pavement cells prepared for MN/Road field testing section through an extensive experimental analysis of air voids and simple statistical evaluation tools (i.e. hypothesis test). METHODS: An extensive experimental work was performed to measure air voids in 82 asphalt mixture cores (238 samples in total) obtained from nine different types of road cell located in MN/Road testing field. In order to numerically and quantitatively address the differences in air voids among the different test Cells built in MN/Road, a simple statistical test method (i.e. t-test) with 5% significance was used. RESULTS: Similar trends in air voids content were found among the mixtures including conventional HMA, Reclaimed Asphalt Pavement (RAP) and Warm Mix Asphalt (WMA) combined with taconite aggregate this provides support to the use of RAP and WMA technology in the constructions of asphalt pavement. However, in case of acid modified HMA mixtures, significant differences in air void content were observed between on the wheel path and between wheel path location, which implies negative performances in rutting and thermal cracking resistances. Conclusions : It can be concluded that use of RAP and WMA technology in the construction of conventional asphalt pavement and the use of PPA (Poly Phosphoric Acid) in combinations with SBS (Styrene Butadiene Styrene) in asphalt binder production provide satisfactory performance and, therefore, are highly recommended.

• 비파괴검사학회지
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• 제23권1호
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• pp.38-44
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• 2003

원자력발전소의 안전성등급 기기에 적용되는 비파괴검사는 실제 결함을 실현한 시험편을 사용하여 결함탐지능력을 검증하도록 하는 기량검증이 요구되고 있다. 가동중인 원전에서 발생 가능한 균열으로는 기계적 피로균열, 열 피로균열 및 입계부식균열 등이 있으나 본 연구에서는 기계적 피로균열을 대상으로 하였다. 인장 피로하중을 사용하여 기계적 피로결함을 제조하기 위해서 시험편을 설계하였고 원하는 피로결함 파면의 조도를 얻기 위해서 인가하중의 크기 및 사이클 수를 조절하여 피로결함을 발생시켰다. 발생된 결함에 대한 정확한 크기와 위치에 대한 물리적 정보를 얻은 후에 결함이 설계된 크기와 위치에 존재하도록 기밀용접을 실시하였다. 기밀용접 후 잔여 용접 흠은 가스 텅스텐 아크용접 및 플럭스 코어드 아크용접으로 채워졌다. 최종 완성된 피로결함 시험편을 방사선투과검사 및 초음파탐상검사를 통하여 검사한 결과, 설계된 길이와 깊이로 피로결함이 형성되었음을 확인하였다.

• 한국재료학회:학술대회논문집
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• 한국재료학회 2010년도 춘계학술발표대회
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• pp.6.2-6.2
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• 2010

Stainless steel is widely known to have superior corrosion properties. However, in some harsh conditions it still suffers various kinds of corrosions such as galvanic corrosion, pitting corrosion, intergranular corrosion, chloride stress corrosion cracking, and etc. For the corrosion protection of stainless steel, the ceramic coatings such as protective silica film can be used. The sol-gel coating technique for the silica film has been extensively studied especially because of the cost effectiveness. It has been proved that silica can improve the oxidation and the acidic corrosion resistance of metal surface in a wide range of temperatures due to its high heat and chemical resistance. However, in the sol-gel coating process there used to engage a heat treatment at an elevated temperature like $500^{\circ}C{\sim}600^{\circ}C$ where cracks in the silica film would be formed because of the thermal expansion mismatch with the metal. The cracks and pores of the film would deteriorate the corrosion resistance. When the heat treatment temperature is reduced while keeping the adhesion and the density of the film, it could possibly give the enhanced corrosion resistance. In this respect, inorganic protective silica film was tried on the surface of stainless steel using a sol-gel chemical route where silica nanoparticles, tetraethoxysilane (TEOS) and methyltriethoxysilane (MTES) were used. Silica nanoparticles with different sizes were mixed and then the film was deposited on the stainless steel substrate. It was intended by mixing the small and the large particles at the same time a sufficient consolidation of the film is possible because of the high surface activity of the small nanoparticles and a modest silica film is obtained with a low temperature heat treatment at as low as $200^{\circ}C$. The prepared film showed enhanced adhesion when compared with a silica film without nanoparticle addition. The films also showed improved protect ability against corrosion.

• Tribology and Lubricants
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• 제32권4호
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• pp.113-118
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• 2016

As an economic, high quality, and highly reliable gear with low noise and low vibration is demanded, an overall finite element analysis regarding a gear is required. Also, an infrared thermography test, which is a quantitative testing technique, is demanded for safety and longer lifespan of gear products. In order to manufacture a gear product or to determine safety of a gear being used, it is necessary to precisely determine ingredients of a material constituting a gear and detect any internal defect. This study aims to realize a design that minimizes the spur gear displacement with respect to power during its rotation and ensures the spur gear control capacity by using a 3D model and the midasNFX program. This facilitates the assessment of the possibility of cracking by evaluating the stress intensity and focusing on the integrity of the spur gear. We prepare the specimen of the spur gear based on the possibility of cranking as per the result of the structural interpretation from an infrared ray thermal measuring technique. After cooling the spur gear, we perform experiments using thermography and halogen lamps and analyze the temperature data according to the results of the experiment. In the experiment which we use thermography after cooling, we find a rise in the temperature of the room. As a result, the defective part show temperatures lower than their surroundings while the normal parts have temperatures higher than the defective parts. Therefore, it possible to precisely identify defective part owing to its low temperature.

• 소성∙가공
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• 제17권4호
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• pp.240-248
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• 2008

The effect of alloying elements(Mn, S, Mo, B) on the high temperature deformation behavior of Fe-29%Ni-17%Co (Kovar) alloy were investigated. And the effect of high temperature oxidation on the hot ductility was also studied. The hot ductility of Kovar alloy was drastically increased with the addition of Mn and lowering of S content. It has been found that the brittle intergranular fracture at high temperature cracking is closely associated with the FeS sulfide along the grain boundary. When Mn was added, the type of sulfide was changed to MnS from FeS and ductile intergranular fracture and transgranular fracture were promoted. The formation of oxide layer was found to have minimized the hot ductility of the Kovar alloy significantly. Grain boundary micro-cracks in the internal oxide region were noted following deformation due to high temperature, one of which acting as a notch that caused the poor hot workability of the oxidized specimen. The addition of Mo to the Kovar alloy could also retard the decrease in the hot ductility of the oxidized specimen through the prevention of notching due to internal oxidation. Hot ductility was remarkably improved by the addition of Boron. The improvement of hot ductility results from the grain boundary migration mainly due to the dynamic recrystallization at lower temperature range ($900{\sim}1000^{\circ}C$).

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2007년도 춘계학술논문 발표대회
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• pp.33-36
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• 2007

In order to select the optimum mix for the required fluidity and strength of mass concrete which is applied to transfer girder and to choose the optimum curing method depending on circumstances through hydration heat analysis of mass concrete, this study examined slump flow, air content and elapsed variation (0, 30, 60, 90) in unhardened concrete properties and reviewed compressive strength characteristics in hardening properties. And hydration heat analysis results through simulation are as follows; 1) Fluidity changes of unhardened concrete showed no significant difference, and those of elapsed variation also showed no difference but a bit of tendency to increase in comparison with the initial properties. 2) The higher the water-binder ratio was, the lower the compressive strength properties were, and the higher the fly ash replacement rate was, the lower the compressive strength development was. 3) In case of $Fc=40N/mm^2$, the optimum mix was fly ash replacement rate of 15% from water-binder ratio of 33.0%. 4) Hydration heat analysis results showed that in case of bundle cast, concrete temperature profile characteristics around transfer girder was unfavorable, and in case of separate cast, constant curing for at least seven days guaranteed thermal cracking index of 1.2.

• 한국압력기기공학회 논문집
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• 제6권2호
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• pp.20-27
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• 2010

In order to prevent the corrosion of component contacted primary water designed alloy 600 material in the nuclear power plant. But the primary water stress corrosion cracking(PWSCC) of alloy 600 and weld area occurs continuously due to the residual stress. The leakage accident resulted from PWSCC in the drain nozzle of the steam generator of domestic power plants. Heater sleeves of the pressurizer are welded with alloy 600 weld material and therefore exposed to the primary water environment. PWSCC occurred in heater sleeve material and weld area of many foreign power plants. The current issue of domestic nuclear power plants are consequently concentrated to PWSCC of similar material. In order to improve the detection and the sizing of the PWSCC in the welding sleeve of the pressurizer, the automatic UT system and multi-directions probe sets have been developed. The experimental studies have been performed using the mock-up block containing artificial reflectors(ID connected EDM notch) and semi-artificial cracks made from thermal fatigue. The automatic UT System is applied in the detection and the length sizing of the ID/OD on the tube and the J-groove weld area of the artificial reflectors and results of the detection and the sizing are compared respectively. Also, the developed automatic UT system is successfully accomplished to inspect the heater sleeve and the J-groove weld area on the pressurizer for the detection of PWSCC.

• 대한환경공학회지
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• 제36권10호
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• pp.704-710
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• 2014

바이오매스는 지구온난화에 중요한 기여자인 이산화탄소와 같은 온실가스를 해결할 수 있는 대체에너지로 간주된다. 또한 바이오매스 에너지는 열화학적 전환 공정을 통해 다양한 형태로 전환된다. 본 연구에서는 목질계 바이오매스의 가스화를 위해 연속식 가스화기를 제작하였다. 목질계 바이오매스는 폐목재를 사용하였다. 이산화탄소 가스화 실험은 가스화 온도, 함수율 그리고 주입 이산화탄소 농도 변화에 따라 진행하였다. 실험결과는 가스화 온도가 증가함에 따라 생성가스 발생량이 증가함을 보였다. 경질타르는 중질타르의 열적 분해에 의해 증가되었고, 주사현미경 분석을 통해 촤 세공형성이 발달되는 것을 확인하였다. 일산화탄소 농도는 부다 반응에 의해 이산화탄소 주입농도 증가함에 따라 증가하였다. 변수별 실험에 의해, 최적 실험 조건에서 수소와 일산화탄소는 32.91%와 48.33%가 생성되었다.

• Journal of Welding and Joining
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• 제34권6호
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• pp.42-46
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• 2016

Hydrogen assisted cracking (HAC) is one of the most complicated problem in welding. Huge amount of studies have been done for decades. Based on them, various standards have been established to avoid HAC. But it is still a chronic problem in industrial field. It is well known that the main causes of the hydrogen crack are residual stress, crack susceptible micro structures and a certain critical level of hydrogen concentration. Even though the exact generating mechanism is unclear till today, it has been reported that the hydrogen level in the weld metal should be managed less than a certain amount to prevent it. Matsuda studied that the residual hydrogen level in the weld metal can be varied even if the initial hydrogen content is same. It is also insisted in this report that the residual hydrogen concentration is in stronger correlation with hydrogen crack than the initial hydrogen content. But, in practical point of view, the residual hydrogen is still hard to consider because measuring hydrogen level is time and cost consuming process. In this regard, numerical analysis is the only solution for considering the residual hydrogen content. Meanwhile, Takahashi showed the possibility of predicting the residual hydrogen by a rigorous FE analysis. But, few commercial software suitable for solving the weld metal hydrogen has been reported yet. In this study, two dimensional thermal - hydrogen coupled analysis was developed by using the commercial FE software MARC. Since the governing equation of the hydrogen diffusion is similar to the heat transfer, it is shown that the heat transfer FE analysis in association with hydrogen diffusion property can be used for hydrogen diffusion analysis. A series of simulation was performed to verify the accuracy of the model. For BOP (Bead-On-Plate) and the multi-pass butt welding simulations, remaining hydrogen contents in the weld metal is well matched with measurements which are referred from Kim and Masamitsu.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2008년도 춘계 학술발표회 제20권1호
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• pp.1057-1060
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• 2008

고강도 콘크리트는 낮은 물-시멘트 비와 혼화제의 첨가로 인해 타설 후 극 초기재령에서 큰 자기수축과 온도변형이 발생한다. 이것은 고강도 콘크리트 구조물의 초기재령에서의 균열을 초래할것이고, 고강도 콘크리트의 내구성에 영향을 미칠 것 이다. 그러므로 고강도 콘크리트의 초기재령 특성에 집중할 필요가 있다. 이 논문에서는 매설형 FBG 센서를 이용하여 고강도 콘크리트의 초기재령 특성을 모니터링 하였다. 결과에서는 고강도 콘크리트 타설 후 하루동안 변형이 급격히 증가함을 보여 주었다. 그리고 변형량의 값은 $85{\mu}{\varepsilon}$ 이상이며, 두달간의 변형량($280{\mu}{\varepsilon}$)의 30%에 해당한다. 고강도콘크리트의 내구성과 침투성을 고려하면, 첫째날의 변형률은 꽤 높아 무시할 수 없는 수치이다. 또한 연속성, 안정성, 다양한 복합기술 등 FBG 센서의 보다 높은 성능이 증명 되었다.